Known Recalls

Recall campaign · NHTSA 09V059000

Engine and engine cooling: exhaust system: manifold/header/muffler/tail pipe

KAWASAKI MOTORS CORP., U.S.A. filed this campaign with NHTSA on 2009-02-19.

Recall campaignNHTSA 09V059000

Engine and engine cooling: exhaust system: manifold/header/muffler/tail pipe

Component
Engine and engine cooling: exhaust system: manifold/header/muffler/tail pipe
Manufacturer
KAWASAKI MOTORS CORP., U.S.A.
Vehicles affected
16,167
Reported to NHTSA
2009-02-19
Owners notified
2009-02-23

Defect description

KAWASAKI IS RECALLING 16,167 MY 2008-2009 KLR 650 (KL650E8F/L, KL650E9F/L) MOTORCYCLES. THE MUFFLER ASSEMBLY IS SECURED TO THE FRAME OF THE MOTORCYCLE BY TWO BOLTS. IT IS POSSIBLE THAT HEAT EXPANSION CYCLES OF THE MUFFLER, COMBINED WITH VIBRATION FROM VEHICLE OPERATION MAY CAUSE LOOSENING OF THE MUFFLER MOUNTING BOLTS.

Safety risk

IF THE BOLTS LOOSEN COMPLETELY, IT IS POSSIBLE FOR THE MUFFLER TO SEPARATE FROM THE MOTORCYCLE, CREATING A RISK OF A CRASH RESULTING IN INJURY OR DEATH.

Manufacturer remedy

DEALERS WILL REMOVE THE PAINT FROM THE MUFFLER MOUNT TABS AND REPLACE THE MOUNT BOLTS, NUT, AND WASHER FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 23, 2009. OWNERS MAY CONTACT KAWASAKI AT 866-802-9381.

Notes

CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .

Scope of coverage

2 model years across 1 models.

ModelYears on record
KAWASAKI KL650E2009 2008

Safety recall repairs are provided free of charge by franchised dealers, regardless of vehicle age or mileage. This page displays aggregated data for the model year. To check recall status for a specific vehicle, search its VIN at nhtsa.gov.