Model year record

2003 BMW F650 CS

4 recall campaigns on file for this model year. 12 owner complaints on file.

Recalls

Recall campaignNHTSA 04V236000

Fuel system, gasoline: delivery: fuel pump

Component
Fuel system, gasoline: delivery: fuel pump
Manufacturer
BAYERISCHE MOTOREN WERKE
Vehicles affected
1,560
Reported to NHTSA
2004-05-19
Owners notified
2004-06-10

Defect description

ON CERTAIN MOTORCYCLES, THE PLASTIC FUEL PUMP FLANGE COULD COME INTO CONTACT WITH A SUFFICIENT AMOUNT OF ACID OR CHEMICAL COMPOUNDS CONTAINING ACIDIC ELEMENTS, SUCH AS BATTERY ACID OR CERTAIN CLEANING PRODUCTS.

Safety risk

THE FLANGE COULD BECOME BRITTLE, CRACK, AND ALLOW FUEL TO ESCAPE FROM THE FUEL TANK. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Manufacturer remedy

DEALERS WILL INSTALL AN ACID-RESISTANT CAP OVER THE FUEL PUMP FLANGE. THE RECALL BEGAN JUNE 10, 2004. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.

Recall campaignNHTSA 02V190000

Wheels

Component
Wheels
Manufacturer
BAYERISCHE MOTOREN WERKE
Vehicles affected
576
Reported to NHTSA
2002-07-23
Owners notified
2002-09-10

Defect description

ON CERTAIN MOTORCYCLES, DUE TO A MANUFACTURING DEFECT, IT IS POSSIBLE THAT THE WHEEL COULD DEVELOP A CRACK. OVER TIME, THE CRACK COULD WORSEN TO THE POINT THAT THE WHEEL FAILED AND THE DRIVE BELT DERAILED.

Safety risk

THIS WOULD RESULT IN A LOSS OF DRIVE CAPABILITY AT THE REAR WHEEL, INCREASING THE RISK OF A CRASH.

Manufacturer remedy

DEALERS WILL REPLACE THE REAR DRIVE BELT WHEEL. OWNER NOTIFICATION BEGAN SEPTEMBER 10, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117, OPTION #4.

Recall campaignNHTSA 02V191000

Wheels: lugs/nuts/bolts/studs

Component
Wheels: lugs/nuts/bolts/studs
Manufacturer
BAYERISCHE MOTOREN WERKE
Vehicles affected
577
Reported to NHTSA
2002-07-23
Owners notified
2002-09-10

Defect description

ON CERTAIN MOTORCYCLES, IT IS POSSIBLE THAT THE HEX NUT THAT SECURES THE WHEEL TO THE GEARBOX OUTPUT SHAFT WAS TIGHTENED INCORRECTLY DURING THE VEHICLE ASSEMBLY. AS A RESULT, THE NUT COULD LOOSEN DURING VEHICLE OPERATION. IF THIS HAPPENS, THE BELT WHEEL WOULD ITSELF LOOSEN ON THE OUTPUT SHAFT, RESULTING IN DAMAGE TO THE INTERNAL SPLINES OF THE WHEEL AND TO THE EXTERNAL SPLINES OF THE OUTPUT SHAFT AS THE VEHICLE IS OPERATED.

Safety risk

OVER TIME, THE SPLINES COULD BE DAMAGED TO THE EXTENT THAT THE OUTPUT SHAFT WOULD NOT LONGER OPERATE THE DRIVE BELT, RESULTING IN A LOSS OF DRIVE CAPABILITY AT THE REAR WHEEL.

Manufacturer remedy

DEALERS WILL INSPECT THE HEX NUT TORQUE AND ADJUST THE TIGHTNESS IF NECESSARY, AND SECURE THE NUT WITH LOCTITE. OWNER NOTIFICATION BEGAN SEPTEMBER 10, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117, OPTION #4.

Recall campaignNHTSA 02V140000

Service brakes, hydraulic

Component
Service brakes, hydraulic
Manufacturer
BAYERISCHE MOTOREN WERKE
Vehicles affected
522
Reported to NHTSA
2002-05-20
Owners notified
2002-07-15

Defect description

ON CERTAIN MOTORCYCLES, THE SCREWS THAT ATTACH THE REAR BRAKE CALIPER TO THE REAR SWING ARM WERE NOT TIGHTENED CORRECTLY DURING ASSEMBLY. THE SCREWS COULD LOOSEN DURING VEHICLE OPERATION AND EVENTUALLY FALL-OUT, ALLOWING THE REAR CALIPER TO SEPARATE FROM ITS MOUNT.

Safety risk

IF THE CALIPER BECOMES TRAPPED BETWEEN THE REAR WHEEL AND THE SWING ARM, IT COULD DISCONNECT FROM THE BRAKE LINE, RESULTING IN A LOSS OF REAR BRAKING CAPABILITY AND INCREASING THE RISK OF A CRASH.

Manufacturer remedy

DEALERS WILL CHECK THE TORQUE OF THE REAR BRAKE CALIPER ATTACHMENT SCREWS AND RETIGHTEN THEM TO THE PROPER VALUE IF NECESSARY. OWNER NOTIFICATION BEGAN JULY 15, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117.

Owner complaints

A complaint is one person's report to a federal agency. It is not a finding.

ComponentComplaintsMedian mileage
Electrical system1900 mi
Electrical system: ignition: switch16,230 mi
Electrical system: wiring1
Equipment: electrical1
Fuel system, gasoline14,500 mi
Fuel system, gasoline: delivery: fuel pump117,100 mi
Fuel system, gasoline: storage: tank assembly1
Service brakes, hydraulic1
Structure19,300 mi
Suspension: front115,100 mi
Wheels115,100 mi
Wheels: lugs/nuts/bolts/studs1

Safety recall repairs are provided free of charge by franchised dealers, regardless of vehicle age or mileage. This page displays aggregated data for the model year. To check recall status for a specific vehicle, search its VIN at nhtsa.gov.