Known Recalls

Model year record

2003 Chevrolet Astro

1 recall campaign on file for this model year. 82 owner complaints on file.

Recalls

Recall campaignNHTSA 03V328000

Suspension: front: control arm: lower ball joint

Component
Suspension: front: control arm: lower ball joint
Manufacturer
GENERAL MOTORS CORP.
Vehicles affected
41,477
Reported to NHTSA
2003-09-12
Owners notified
2004-04-08

Defect description

CERTAIN MINIVANS HAVE AN INTERFERENCE CONDITION BETWEEN THE LOWER BALL JOINT RUBBER BOOT AND THE STEERING KNUCKLE (BOTH LEFT/RIGHT SIDES), WHICH COULD RESULT IN CUTTING OF THE BOOT THAT IS INTENDED TO SEAL THE BALL JOINT. IF THE LOWER BALL JOINT BOOT WERE CUT, CONTAMINATION FROM THE ROAD (SALT, DIRT, WATER, ETC.) COULD ENTER THE BALL SOCKET AREA OF THE BALL JOINT CAUSING THE JOINT TO WEAR OUT TOO QUICKLY.

Safety risk

THE STEERING KNUCKLE COULD SEPARATE FROM THE LOWER CONTROL ARM, DROPPING DOWN THE AFFECTED CORNER OF THE VEHICLE. THE COIL SPRING WOULD PUSH THE CONTROL ARM DOWN INTO CONTACT WITH THE GROUND, CREATING A DRAG THAT WOULD SLOW THE VEHICLE. THE DRIVER COULD HAVE DIFFICULTY IN MAINTAINING THE DIRECTIONAL CONTROL OF THE VEHICLE. IN ADDITION, THE AFFECTED WHEEL ASSEMBLY COULD SEPARATE FROM THE VEHICLE IF FORCES RESULTING FROM THE WHEEL'S DRAGGING ACTION WERE SUFFICIENT TO FRACTURE THE TIE ROD END AND UPPER BALL JOINT CONNECTIONS. SEPARATION OF THE WHEEL ASSEMBLY WOULD ALSO SEVER THAT WHEEL'S HYDRAULIC BRAKE HOSE, RESULTING IN LOST BRAKING PERFORMANCE FROM THE FRONT BRAKE SYSTEM. VEHICLE STOPPING DISTANCE WOULD INCREASE, WHICH COULD RESULT IN A CRASH.

Manufacturer remedy

DEALERS WILL REPLACE THE STEERING KNUCKLES. OWNER NOTIFICATION IS EXPECTED TO BEGIN ON APRIL 8, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 OR GMC AT 1-866-996-9463.

Owner complaints

A complaint is one person's report to a federal agency. It is not a finding.

ComponentComplaintsMedian mileage
Service brakes, hydraulic: antilock/traction control/electronic limited slip1062,000 mi
Electrical system780,246 mi
Service brakes, hydraulic695,000 mi
Service brakes580,000 mi
Suspension: front: control arm: lower ball joint4—
Power train: automatic transmission346,520 mi
Steering350,000 mi
Suspension3118,000 mi
Electrical system: 12V/24V/48V battery: cables230,900 mi
Latches/locks/linkages: doors: latch2—
Power train: automatic transmission: control module (TCM/PCM/TECM)2—
Power train: transfer case (4-wheel drive)231,000 mi
Service brakes, hydraulic: foundation components: disc: rotor221,000 mi
Air bags1206,000 mi
Electrical system: wiring: interior/under dash1—
Engine and engine cooling: cooling system1—
Engine and engine cooling: engine1—
Engine and engine cooling: engine: gasoline130,900 mi
Exterior lighting: brake lights170,000 mi
Exterior lighting: brake lights: switch190,000 mi
Fuel system, gasoline: storage: tank assembly: filler pipe and cap172,010 mi
Fuel system, other1101,487 mi
Fuel/propulsion system1118,000 mi
Latches/locks/linkages130,000 mi
Parking brake140,000 mi
Power train: driveline127,500 mi
Power train: driveline: driveshaft1—
Seats: front assembly: power adjust1—
Service brakes, hydraulic: antilock/traction control/electronic limited slip: wheel speed sensor/tone ring1—
Service brakes, hydraulic: fluid130,900 mi
Service brakes, hydraulic: foundation components: disc: caliper121,000 mi
Service brakes, hydraulic: foundation components: disc: pads121,000 mi
Service brakes, hydraulic: pedals and linkages121,865 mi
Service brakes, hydraulic: power assist1115,819 mi
Steering: electric power assist system1115,819 mi
Steering: linkages: knuckle: spindle: arm140,000 mi
Steering: rack and pinion1—
Structure: frame and members: underbody shields116,000 mi
Suspension: front: control arm: upper ball joint175 mi
Unknown or other1—
Vehicle speed control1168,058 mi
Vehicle speed control: cables172,778 mi
Visibility: rearview mirrors/devices: exterior166,000 mi
Visibility: windshield wiper/washer160,000 mi

The 2002 model has roughly the same number of complaints as this one. The 2004 model has 5 times as many complaints as this one. These figures reflect raw complaint counts, not failure rates. Higher-selling model years naturally receive more complaints.

Safety recall repairs are provided free of charge by franchised dealers, regardless of vehicle age or mileage. This page displays aggregated data for the model year. To check recall status for a specific vehicle, search its VIN at nhtsa.gov.