Model year record

2005 Chevrolet Malibu Maxx

3 recall campaigns on file for this model year. 416 owner complaints on file.

Recalls

Recall campaignNHTSA 14V252000

Electronic stability control (ESC)

Component
Electronic stability control (ESC)
Manufacturer
General Motors LLC
Vehicles affected
2,440,524
Reported to NHTSA
2014-05-14
Owners notified
2014-08-18

Defect description

General Motors LLC (GM) is recalling certain model year 2004-2012 Chevrolet Malibu vehicles manufactured May 16, 2003, through October 11, 2012, 2004-2007 Malibu Maxx vehicles manufactured June 25, 2003, through April 5, 2007, 2005-2010 Pontiac G6 vehicles manufactured May 26, 2004, through January 4, 2010, and 2007-2010 Saturn Aura vehicles manufactured April 24, 2006, through May 26, 2009. In the affected vehicles, increased resistance in the Body Control Module (BCM) connection may result in voltage fluctuations in the Brake Apply Sensor (BAS) circuit. These fluctuations can cause one or more of these conditions: the brake lights to illuminate without the brake pedal being pushed; the brake lights to not illuminate when the pedal is pushed; difficulty disengaging the cruise control; moving the gear shifter out of the 'PARK' position without pushing the brake; and disablement of crash avoidance features such as traction control, electronic stability control, and panic braking assist features.

Safety risk

Any of the above failure conditions increases the risk of a crash.

Manufacturer remedy

GM will notify owners, and dealers will attach the wiring harness to the BCM with a spacer, apply dielectric lubricant to both the BCM and harness connector and the BAS and harness connector, and will relearn the brake pedal home position, free of charge. The manufacturer distributed an Interim letter to customers on July 14, 2014. The recall began on August 18, 2014. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet), 1-800-762-2737 (Pontiac), 1-800-553-6000 (Saturn). GM's number for this recall is 13036.

Recall campaignNHTSA 14V224000

Power train: automatic transmission: lever and linkage: floor shift

Component
Power train: automatic transmission: lever and linkage: floor shift
Manufacturer
General Motors LLC
Vehicles affected
1,131,113
Reported to NHTSA
2014-04-30
Owners notified
2014-06-27

Defect description

General Motors LLC (GM) notified the agency on April 29, 2014, that they are recalling 56,214 model year 2007 and 2008 Saturn Aura vehicles. On May 22, 2014, GM increased the recall to include an additional 1,074,899 model year 2004-2008 Chevrolet Malibu vehicles manufactured from May 16, 2003, through October 5, 2007, model year 2004-2007 Malibu Maxx vehicles manufactured from June 25, 2003, through April 5, 2007, and model year 2005-2008 Pontiac G6 vehicles manufactured from May 26, 2004, through September 28, 2007, and equipped with 4-speed transmissions. The total number vehicles being recalled is now 1,131,113.

Safety risk

If the transmission shift cable fractures while the vehicle is being driven, the transmission gear selection may not match the indicated gear and the vehicle may move in an unintended or unexpected direction, increasing the risk of a crash. Furthermore, when the driver goes to stop and park the vehicle, despite selecting the ‘PARK’ position, the transmission may not be in ‘PARK.’ If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

Manufacturer remedy

GM will notify owners, and GM dealers will replace the shift cable assembly and mounting bracket, free of charge. The manufacturer has not yet provided a notification schedule. Owners may contact General Motors at 1-800-553-6000. GM's number for this recall is 14152.

Recall campaignNHTSA 14V153000

Steering: electric power assist system

Component
Steering: electric power assist system
Manufacturer
General Motors LLC
Vehicles affected
1,373,177
Reported to NHTSA
2014-03-31
Owners notified
2014-07-17

Defect description

General Motors LLC (GM) is recalling certain model year 2004-2006 and 2008-2009 Chevrolet Malibu, 2004-2006 Malibu Maxx, 2009-2010 HHR (non-turbo), 2010 Cobalt, 2008-2009 Saturn Aura and 2004-2007 Ion, and 2005-2009 Pontiac G6. In the affected vehicles, there may be a sudden loss of electric power steering (EPS) assist that could occur at any time while driving.

Safety risk

If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.

Manufacturer remedy

GM will notify owners, and dealers will perform one of four bulletins. Parts are not currently available. GM expects to send an interim notification around May 28, 2014. When parts are available, owners will be mailed a second letter to come in to have the applicable bulletin applied. Bulletin 14115 covers model year 2004-2007 Saturn Ion, 2009-2010 Chevrolet HHR and 2010 Chevrolet Cobalts. Dealers will replace the EPS motor. Bulletin 14116 covers model year 2004-2006 Chevrolet Malibu and Malibu Maxx, 2005-2006 Pontiac G6 and 2008-2009 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from March 1, 2008, through June 27, 2008. Dealers will replace the torque sensor assembly. Bulletin 14117 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from February 1, 2008, through February 28, 2008. Dealers will replace the torque sensor assembly and EPS motor controller unit. Bulletin 14118 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from October 1, 2007, through January 31, 2008. Dealers will replace the EPS motor controller unit. The recall began on July 17, 2014. Owners may contact Chevrolet at 1-800-630-2438, Saturn at 1-800-553-6000, and Pontiac at 1-800-620-7668. GM's number for this recall is N140115. Note: GM bulletin number 14119 will be implemented for model year 2006-2008 and early production of 2009 Chevrolet HHR (non-turbo) and model year 2003 Saturn ION to provide EPS Motor replacement for the life of the vehicle.

Owner complaints

A complaint is one person's report to a federal agency. It is not a finding.

ComponentComplaintsMedian mileage
Steering16295,000 mi
Exterior lighting4187,000 mi
Seats3991,500 mi
Electrical system3395,000 mi
Steering: electric power assist system1031,900 mi
Electronic stability control (ESC)9163,000 mi
Air bags898,000 mi
Fuel/propulsion system895,000 mi
Service brakes890,000 mi
Steering: rack and pinion729,000 mi
Suspension620,000 mi
Engine5125,000 mi
Exterior lighting: turn signal578,000 mi
Service brakes, hydraulic555,000 mi
Vehicle speed control5130,000 mi
Fuel system, gasoline497,555 mi
Exterior lighting: headlights334,000 mi
Service brakes, hydraulic: foundation components: disc: rotor35,500 mi
Steering: hydraulic power assist system342,000 mi
Steering: linkages316,500 mi
Suspension: front334,231 mi
Unknown or other381,000 mi
Wheels344,400 mi
Electrical system: ignition: anti-theft: control module245,000 mi
Electrical system: starter assembly250,000 mi
Engine and engine cooling: engine2350 mi
Equipment213,480 mi
Exterior lighting: brake lights2
Power train2156,000 mi
Steering: gear box (other than rack and pinion)231,122 mi
Structure: body2115,000 mi
Air bags: frontal1
Electrical system: ignition1
Electrical system: wiring186,000 mi
Electrical system: wiring: interior/under dash16,700 mi
Engine and engine cooling1
Engine and engine cooling: exhaust system1142,225 mi
Equipment: recreational vehicle/trailer: LPG systems1
Latches/locks/linkages: doors: latch12,000 mi
Parking brake126,000 mi
Power train: automatic transmission1136,000 mi
Seat belts131,470 mi
Service brakes, air192,000 mi
Service brakes, hydraulic: antilock/traction control/electronic limited slip18,000 mi
Service brakes, hydraulic: foundation components: master cylinder1
Steering: column180,000 mi
Steering: rack and pinion: pinion shaft1
Steering: rack and pinion: rack143,000 mi
Steering: steering control module198,000 mi
Structure1
Suspension: front: control arm: lower ball joint155,500 mi
Tires1240,508 mi
Visibility: defroster/defogger/hvac system: fan/motor160,000 mi
Visibility: power window devices and controls180,038 mi
Visibility: sun/moon roof assembly113,000 mi

The 2004 model has about half as many complaints as this one. The 2006 model has roughly the same number of complaints as this one. These figures reflect raw complaint counts, not failure rates. Higher-selling model years naturally receive more complaints.

Safety recall repairs are provided free of charge by franchised dealers, regardless of vehicle age or mileage. This page displays aggregated data for the model year. To check recall status for a specific vehicle, search its VIN at nhtsa.gov.