Model year record

2004 Ford Excursion

2 recall campaigns on file for this model year. 125 owner complaints on file.

Recalls

Recall campaignNHTSA 11V352000

Exterior lighting: tail lights

Component
Exterior lighting: tail lights
Manufacturer
FORD MOTOR COMPANY
Vehicles affected
26,715
Reported to NHTSA
2011-07-13
Owners notified
2011-08-15

Defect description

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Safety risk

NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Manufacturer remedy

DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

Recall campaignNHTSA 05V270000

Electrical system: wiring

Component
Electrical system: wiring
Manufacturer
FORD MOTOR COMPANY
Vehicles affected
180,104
Reported to NHTSA
2005-06-10
Owners notified
2005-07-22

Defect description

CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.

Safety risk

SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.

Manufacturer remedy

DEALERS WILL UPGRADE THE FUEL INJECTION CONTROL MODULE (FICM) WIRE HARNESS OR REPLACED, AND/OR HAVE A NEW INJECTION CONTROL PRESSURE (ICP)) SENSOR CONNECTOR INSTALLED FREE OF CHARGE. THE RECALL BEGAN ON JULY 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

Owner complaints

A complaint is one person's report to a federal agency. It is not a finding.

ComponentComplaintsMedian mileage
Electrical system1097,000 mi
Electrical system: wiring895,000 mi
Engine782,500 mi
Engine and engine cooling: engine: diesel778,318 mi
Vehicle speed control782,300 mi
Engine and engine cooling: engine615,000 mi
Engine and engine cooling574,231 mi
Fuel system, diesel482,300 mi
Air bags3116,000 mi
Fuel system, gasoline394,000 mi
Fuel/propulsion system3101,000 mi
Power train32,700 mi
Power train: automatic transmission35,000 mi
Steering380,000 mi
Tires395,000 mi
Visibility: glass, side/rear333,000 mi
Electrical system: alternator/generator/regulator2108,480 mi
Engine and engine cooling: exhaust system25,100 mi
Exterior lighting2101,280 mi
Fuel system, gasoline: fuel injection system21,000 mi
Latches/locks/linkages290,000 mi
Seat belts2170,000 mi
Seats: mid/rear assembly2
Service brakes276,745 mi
Suspension: front2169,000 mi
Tires: tread/belt291,000 mi
Unknown or other2155,987 mi
Vehicle speed control: cruise control2500 mi
Electrical system: 12V/24V/48V battery156,880 mi
Electrical system: wiring: front underhood114,000 mi
Electrical system: wiring: fuses and circuit breakers1120,000 mi
Electronic stability control: automatic (ASC)1
Engine and engine cooling: cooling system1
Engine and engine cooling: engine: other fuel types: turbo/supercharger174,000 mi
Engine and engine cooling: exhaust system: emission control16,000 mi
Equipment: appliance: air conditioner113,000 mi
Exterior lighting: headlights: switch1
Latches/locks/linkages: doors: latch1103,000 mi
Power train: transfer case (4-wheel drive)1
Seats1
Service brakes, hydraulic: antilock/traction control/electronic limited slip116,000 mi
Service brakes, hydraulic: foundation components: disc: rotor115,888 mi
Service brakes, hydraulic: foundation components: drum: shoes/linings118,000 mi
Service brakes, hydraulic: foundation components: master cylinder116,000 mi
Structure: body: door12,700 mi
Structure: body: hatchback/liftgate164,422 mi
Structure: frame and members18,500 mi
Suspension: front: springs: leaf spring assembly1
Tires: sidewall1
Visibility190,000 mi
Visibility: power window devices and controls194,000 mi

The 2003 model has roughly the same number of complaints as this one. The 2005 model has about 1.5 times as many complaints as this one. These figures reflect raw complaint counts, not failure rates. Higher-selling model years naturally receive more complaints.

Safety recall repairs are provided free of charge by franchised dealers, regardless of vehicle age or mileage. This page displays aggregated data for the model year. To check recall status for a specific vehicle, search its VIN at nhtsa.gov.