Model year record

2004 FREIGHTLINER FLD

6 recall campaigns on file for this model year. 2 owner complaints on file.

Recalls

Recall campaignNHTSA 11V478000

Fuel system, diesel

Component
Fuel system, diesel
Manufacturer
DAIMLER TRUCKS NORTH AMERICA
Vehicles affected
73,500
Reported to NHTSA
2011-09-16
Owners notified
2012-02-21

Defect description

DAIMLER TRUCKS IS RECALLING CERTAIN MODEL YEAR 2004 THROUGH 2008 HEAVY TRUCKS MANUFACTURED FROM JULY 11, 2003, THROUGH SEPTEMBER 28, 2007, EQUIPPED WITH EPA04 MODEL MBE4000 ENGINES BUILT WITH PLASTIC LOW PRESSURE FUEL LINES AND FUEL FILTERS MOUNTED NEAR THE CENTER OF THE ENGINE ON THE LEFT-HAND SIDE. THE PLASTIC LOW PRESSURE FUEL LINE BETWEEN ENGINE MOUNTED FUEL FILTER AND ENGINE BLOCK MAY DEVELOP A SUBSTANTIAL DIESEL FUEL LEAK.

Safety risk

THIS COULD CREATE A ROAD HAZARD INCREASING THE RISK OF A CRASH. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Manufacturer remedy

DAIMLER TRUCKS WILL NOTIFY OWNERS AND THE REMEDY WILL BE PERFORMED BY DETROIT DIESEL CORPORATION AUTHORIZED REPAIR FACILITIES. VEHICLES WILL BE INSPECTED AND THE PLASTIC LOW PRESSURE FUEL LINE WILL BE REPLACED WITH A STEEL LOW PRESSURE FUEL LINE. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. AN INTERIM LETTER WAS MAILED TO OWNERS ON OCTOBER 28, 2011. THE SAFETY RECALL BEGAN ON FEBRUARY 21, 2012. OWNERS MAY CONTACT DAIMLER TRUCKS AT 1-800-547-0712.

Recall campaignNHTSA 09V366000

Engine and engine cooling

Component
Engine and engine cooling
Manufacturer
DAIMLER TRUCKS NORTH AMERICA
Vehicles affected
25,362
Reported to NHTSA
2009-09-23
Owners notified
2009-05-05

Defect description

DAIMLER TRUCKS IS RECALLING MODEL YEAR 2004-2010 TRUCKS EQUIPPED WITH CATERPILLAR C15 ENGINE. THE VARIABLE VALVE ACTUATION OIL LINE MAY RUB AGAINST THE P-CLIPS RETAINING THE OIL LINE, CAUSING AN OIL LEAK.

Safety risk

AN OIL LEAK MAY RESULT IN A FIRE.

Manufacturer remedy

DAIMLER TRUCKS IS WORKING WITH CATERPILLAR TO REMEDY THESE VEHICLES. PLEASE SEE CATERPILLAR'S DEFECT REPORT 09E-020. CATERPILLAR WILL INSPECT AND REPAIR THE NECESSARY COMPONENTS FREE OF CHARGE. THE RECALL BEGAN ON MAY 5, 2009. OWNERS MAY CONTACT CATERPILLAR TOLL-FREE AT 1-800-447-4986 OR DAIMLER TRUCKS AT 1-800-547-0712.

Recall campaignNHTSA 05V408000

Steering: linkages

Component
Steering: linkages
Manufacturer
FREIGHTLINER LLC
Vehicles affected
37,029
Reported to NHTSA
2005-09-13
Owners notified
2005-11-16

Defect description

ON CERTAIN TRUCK AND MOTOR HOME CHASSIS EQUIPPED WITH I-SHAFTS SUPPLIED BY ZF HEAVY DUTY STEERING, THERE IS A POTENTIAL FOR A FAILURE OF THE FORK/SHAFT CONNECTION.

Safety risk

IF THIS OCCURS, THE VEHICLE COULD SUFFER A LOSS OF STEERING ABILITY, WHICH COULD RESULT IN A CRASH.

Manufacturer remedy

DEALERS WILL INSPECT AND ATTACH A TENSION COLLAR TO THE STEERING SHAFT TO SECURE THE CONNECTION TO THE YOKE. THE RECALL BEGAN ON NOVEMBER 16, 2005. OWNERS MAY CONTACT FREIGHTLINER AT 1-800-547-0712.

Recall campaignNHTSA 05V285000

Wheels: hub

Component
Wheels: hub
Manufacturer
FREIGHTLINER LLC
Vehicles affected
1,786
Reported to NHTSA
2005-06-14
Owners notified
2006-03-15

Defect description

ON CERTAIN TRUCKS EQUIPPED WITH 3RD GENERATION CONMET ALUMINUM WHEELS, THE DRUM MOUNTING FLANGE ON THE CONMET TRUTURN BRAKE DRUM MAY HAVE BEEN MANUFACTURED WITH A TAPER FROM THE PILOT HOLE TO THE BARREL OF THE DRUM.

Safety risk

THIS TAPER MAY CAUSE CRACKING OR FRACTURES OF THE FRONT HUB. THIS COULD CAUSE A CRASH WITHOUT PRIOR WARNING.

Manufacturer remedy

AFTER FURTHER INVESTIGATION AND TESTING, FREIGHTLINER HAS REVISED THE POPULATION AND THE REMEDY (DECEMBER 22, 2005). THEREFORE, THE RECALL BEGAN ON MARCH 15, 2006. OWNERS MAY CONTACT FREIGHTLINER AT 1-800-547-0712.

Recall campaignNHTSA 04V591000

Service brakes, hydraulic: pedals and linkages

Component
Service brakes, hydraulic: pedals and linkages
Manufacturer
FREIGHTLINER LLC
Vehicles affected
250
Reported to NHTSA
2004-12-15
Owners notified
2005-04-11

Defect description

ON CERTAIN TRUCKS, THE BRAKE PEDAL PUSHROD WAS NOT TIGHTENED PROPERLY DURING ASSEMBLY.

Safety risk

LOOSE BRAKE PEDAL PUSHROD JAM NUTS COULD CAUSE LOSS OF CONTROL OF THE VEHICLE AND A CRASH MAY OCCUR.

Manufacturer remedy

DEALERS WILL ADJUST THE PEDAL PUSHROD. THE RECALL BEGAN ON APRIL 11, 2005. OWNERS SHOULD CONTACT FREIGHTLINER AT 1-800-547-0712.

Recall campaignNHTSA 04V590000

Power train: driveline

Component
Power train: driveline
Manufacturer
FREIGHTLINER LLC
Vehicles affected
1,095
Reported to NHTSA
2004-12-15
Owners notified
2005-04-04

Defect description

ON CERTAIN VEHICLES, THERE IS A DEFECT IN THE INTERAXLE DRIVELINE YOKES. THE BOLT HOLES LOCATED ON THE EARWORK OF THE MALE SHAFT YOKES WERE MANUFACTURED WITH AN OVERSIZED MINOR THREAD DIAMETER.

Safety risk

THIS CONDITION ALLOWS THE BOLTS USED IN THE HOLES TO BECOME DETACHED WHICH COULD RESULT IN A DRIVELINE SEPARATION. DRIVELINE SEPARATION COULD RESULT IN A VEHICLE CRASH.

Manufacturer remedy

DEALERS WILL REPLACE THE SUSPECT MALE SHAFT YOKES. THE RECALL BEGAN ON APRIL 4, 2005. OWNERS SHOULD CONTACT FREIGHTLINER AT 1-800-547-0712.

Owner complaints

A complaint is one person's report to a federal agency. It is not a finding.

ComponentComplaintsMedian mileage
Steering: linkages: knuckle: spindle: arm1200,000 mi
Suspension: front: king pin1200,000 mi

The 2005 model has 2 times as many complaints as this one. These figures reflect raw complaint counts, not failure rates. Higher-selling model years naturally receive more complaints.

Safety recall repairs are provided free of charge by franchised dealers, regardless of vehicle age or mileage. This page displays aggregated data for the model year. To check recall status for a specific vehicle, search its VIN at nhtsa.gov.