Model year record

2004 GILLIG 29 Foot LOW Floor

3 recall campaigns on file for this model year. No owner complaints on file.

Recalls

Recall campaignNHTSA 05V478000

Fuel system, other: delivery: fuel pump

Component
Fuel system, other: delivery: fuel pump
Manufacturer
GILLIG CORPORATION
Vehicles affected
34
Reported to NHTSA
2005-10-12

Defect description

ON CERTAIN TRANSIT BUSES EQUIPPED WITH CUMMINS ISB-02 DIESEL ENGINES BUILT WITH EMC CONTROLLED FUEL LIFT PUMPS. ERRATIC VOLTAGE SUPPLY TO THE FUEL LIFT PUMP CAUSES PREMATURE ELECTRIC BRUSH WEAR INTERNAL TO THE FUEL LIFT PUMP. THIS PREMATURE WEAR COULD RESULT IN FUEL LIFT PUMP FAILURE AND IN SOME CASES MAY CAUSE AN ENGINE STALL CONDITION.

Safety risk

SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.

Manufacturer remedy

CUMMINS, IN CONJUNCTION WITH GILLIG, WILL NOTIFY OWNERS AND REPAIR THE ENGINES BY EMC RECALIBRATION AND REPLACEMENT OF THE FUEL LIFT PUMP AT NO CHARGE TO THE CUSTOMER. OWNERS MAY CONTACT CUMMINS ASSISTANCE CENTER AT 1-800-DIESELS OR GILLIG AT 1-510-785-1500.

Recall campaignNHTSA 05V271000

Suspension: front

Component
Suspension: front
Manufacturer
GILLIG CORPORATION
Vehicles affected
1,096
Reported to NHTSA
2005-06-09
Owners notified
2005-06-17

Defect description

ON CERTAIN TRANSIT BUSES, THE CAST CLAMP PORTION OF THE TORQUE ROD COULD CRACK UNDER INITIAL TORQUEING OF THE CLAMP FASTENERS RESULTING IN BREAKAGE OR CRACKS. CASTING POROSITY AND INCORRECT HEAT TREATMENT CAUSED POTENTIAL WEAKNESS IN THE CAST CLAMP PORTION OF THE TORQUE ROD.

Safety risk

THIS COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH COULD OCCUR WITHOUT PRIOR WARNING.

Manufacturer remedy

DEALERS WILL REPLACE THE CAST IRON TORQUE ROD CLAMPS WITH A FABRICATED STEEL CLAMPS FREE OF CHARGE. THE RECALL BEGAN ON JUNE 17, 2005. OWNERS MAY CONTACT GILLIG AT 510-785-1500.

Recall campaignNHTSA 05V106000

Engine and engine cooling

Component
Engine and engine cooling
Manufacturer
GILLIG CORPORATION
Vehicles affected
10
Reported to NHTSA
2005-03-17

Defect description

ON CERTAIN TRANSIT BUSES EQUIPPED WITH WEBASTO HEATERS, THE BURNER TUBES ARE MADE OF MATERIAL THAT DOES NOT MEET SPECIFICATIONS AND COULD FAIL PREMATURELY.

Safety risk

SHOULD THE BURNER TUBE FAIL, THE COOLANT HEATER COULD OVERHEAT, POSSIBLY RESULTING IN A FIRE.

Manufacturer remedy

WEBASTO IS CONDUCTING THE OWNER NOTIFICATION AND REMEDY FOR THIS CAMPAIGN. WEBSTO WILL REPLACE THE SUSPECTED DEFECTIVE PARTS. OWNERS MAY CONTACT WEBASTO AT 810-593-6000 OR GILLIG AT 510-264-5031.

Owner complaints

A complaint is one person's report to a federal agency. It is not a finding.

No complaints recorded for this model year.

Safety recall repairs are provided free of charge by franchised dealers, regardless of vehicle age or mileage. This page displays aggregated data for the model year. To check recall status for a specific vehicle, search its VIN at nhtsa.gov.