Model year record

2003 Kia Optima

2 recall campaigns on file for this model year. 193 owner complaints on file.

Recalls

Recall campaignNHTSA 09V183000

Suspension: front

Component
Suspension: front
Manufacturer
KIA MOTORS CORPORATION
Vehicles affected
36,538
Reported to NHTSA
2009-05-27
Owners notified
2009-06-16

Defect description

KIA MOTORS CORPORATION (KMC) IS RECALLING 36,538 MODEL YEAR 2001-2004 OPTIMA VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE STATES DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE FRONT SUBFRAME. OVER TIME, SUCH SUBFRAME CORROSION NEAR THE CONNECTION TO THE LOWER CONTROL ARM CAN LEAD TO WHEEL MISALIGNMENT AND/OR OTHER NOTICEABLE STRESS IN STEERING, OR ACCELERATED ABNORMAL TIRE WEAR.

Safety risk

CORROSION OF THE FRONT SUBFRAME COULD LEAD TO SEPARATION, POSSIBLY RESULTING IN A VEHICLE CRASH.

Manufacturer remedy

KMC WILL NOTIFY OWNERS AND DEALERS WILL REPAIR THE VEHICLES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JUNE 15, 2009. OWNERS MAY CONTACT KIA'S CONSUMER ASSISTANCE CENTER AT 1-800-333-4542.

Recall campaignNHTSA 04V180000

Fuel system, gasoline: storage: tank assembly

Component
Fuel system, gasoline: storage: tank assembly
Manufacturer
KIA MOTORS AMERICA, INC.
Vehicles affected
25,803
Reported to NHTSA
2004-04-12
Owners notified
2004-06-25

Defect description

SOME PASSENGER VEHICLES MAY CONTAIN A FUEL TANK ASSEMBLY VALVE THAT MAY NOT CLOSE PROPERLY. IF A VEHICLE WITH A FUEL TANK ASSEMBLY VALVE THAT IS NOT PROPERLY CLOSED WERE TO ROLL OVER, FUEL SPILLAGE MAY OCCUR.

Safety risk

FUEL SPILLAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Manufacturer remedy

DEALERS WILL INSTALL AN ADDITIONAL FUEL TANK ASSEMBLY VALVE. OWNER NOTIFICATION BEGAN JUNE 25, 2004. OWNERS SHOULD CONTACT KIA AT 1-800-333-4542.

Owner complaints

A complaint is one person's report to a federal agency. It is not a finding.

ComponentComplaintsMedian mileage
Latches/locks/linkages4990,000 mi
Electrical system2085,000 mi
Structure: body1390,000 mi
Air bags1075,126 mi
Structure: body: door10124,230 mi
Suspension9114,993 mi
Unknown or other788,000 mi
Air bags: frontal46,000 mi
Fuel system, gasoline480,000 mi
Latches/locks/linkages: doors: latch434,900 mi
Air bags: frontal: sensor/control module355,000 mi
Engine360,000 mi
Engine and engine cooling333,335 mi
Engine and engine cooling: engine333,000 mi
Fuel/propulsion system3108,000 mi
Power train382,002 mi
Service brakes, hydraulic340,000 mi
Steering3169,700 mi
Electrical system: instrument cluster/panel258,671 mi
Electrical system: 12V/24V/48V battery: cables264,475 mi
Fuel system, other284,226 mi
Power train: automatic transmission233,000 mi
Power train: driveline: constant velocity joint220,030 mi
Structure2123,000 mi
Air bags: frontal: driver side: inflator module137,000 mi
Air bags: side/window137,000 mi
Electrical system: ignition157,000 mi
Electronic stability control (ESC)197,055 mi
Engine and engine cooling: cooling system189,000 mi
Equipment: electrical: radio/tape deck/CD etc.1
Equipment: mechanical: accessory scissor/screw/bottle jack/lift1
Exterior lighting1180,000 mi
Exterior lighting: headlights1
Exterior lighting: headlights: high/low beam dimmer switch131 mi
Fuel system, gasoline: fuel injection system1
Fuel system, gasoline: storage: tank assembly158,671 mi
Fuel system, gasoline: storage: tank assembly: filler pipe and cap1
Power train: manual transmission119,000 mi
Seat belts: rear/other1
Service brakes160,000 mi
Structure: frame and members1168,531 mi
Suspension: front1132,818 mi
Tires1119,829 mi
Vehicle speed control175,504 mi
Vehicle speed control: accelerator pedal1
Visibility1
Visibility: defroster/defogger/hvac system19,000 mi
Visibility: rear window wiper/washer1110,120 mi
Visibility: rearview mirrors/devices: exterior131 mi
Visibility: rearview mirrors/devices: interior1
Wheels1169,700 mi

The 2002 model has roughly the same number of complaints as this one. The 2004 model has about half as many complaints as this one. These figures reflect raw complaint counts, not failure rates. Higher-selling model years naturally receive more complaints.

Safety recall repairs are provided free of charge by franchised dealers, regardless of vehicle age or mileage. This page displays aggregated data for the model year. To check recall status for a specific vehicle, search its VIN at nhtsa.gov.