Model year record

2003 NEW FLYER D40LF

5 recall campaigns on file for this model year. No owner complaints on file.

Recalls

Recall campaignNHTSA 09V367000

Interior lighting

Component
Interior lighting
Manufacturer
NEW FLYER INDUSTRIES LTD
Vehicles affected
1,412
Reported to NHTSA
2009-09-24
Owners notified
2009-10-02

Defect description

NEW FLYER IS RECALLING CERTAIN MODEL YEAR 2002 THROUGH 2009 TRANSIT BUSES MANUFACTURED BETWEEN MAY 2002 AND SEPTEMBER 2009 EQUIPPED WITH LUMINATOR HORIZON LED SIDE DESTINATION SIGNS. THE CONNECTOR BOARD CAN CORRODE DUE TO AN ACCUMULATION OF MOISTURE UNDER THE CONNECTOR.

Safety risk

A SHORT COULD OCCUR, POSSIBLY CAUSING SMOKE AND FIRE.

Manufacturer remedy

NEW FLYER WILL NOTIFY OWNERS AND REPAIR THE BUSES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER2, 2009. OWNERS MAY CONTACT NEW FLYER CUSTOMER SERVICES AT 1-204-934-4876.

Recall campaignNHTSA 07V068000

Exterior lighting

Component
Exterior lighting
Manufacturer
NEW FLYER INDUSTRIES LTD
Vehicles affected
1,707
Reported to NHTSA
2007-02-23
Owners notified
2007-03-17

Defect description

CERTAIN TRANSIT BUSES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE FLASHING DECELERATION LAMPS WERE AN OPTIONAL ITEM FOR SOME OF THESE BUSES.

Safety risk

THE STANDARD REQUIRES THAT THE DECELERATION LAMP IS A SOLID LIGHT RATHER THAN A FLASHING LIGHT.

Manufacturer remedy

DEALERS WILL REWIRE THE ELECTRICAL SYSTEM TO REMOVE THE FLASHING FUNCTION OR INSTALL A NEW PROGRAMMABLE LOGIC CONTROLLER (PLC) WHICH WILL MAKE THE LAMPS BURN STEADY FREE OF CHARGE. THE RECALL BEGAN ON MARCH 5, 2007. OWNERS MAY CONTACT NEW FLYER AT 204-934-4874.

Recall campaignNHTSA 05V421000

Engine and engine cooling: exhaust system

Component
Engine and engine cooling: exhaust system
Manufacturer
NEW FLYER INDUSTRIES LTD
Vehicles affected
11
Reported to NHTSA
2005-09-22
Owners notified
2006-12-19

Defect description

ON CERTAIN TRANSIT BUSES MANUFACTURED WITH DETROIT DIESEL SERIES 50 ENGINES, THE ELECTRONIC CONTROL MODULE (ECM) WILL NEED TO BE REPROGRAMMED TO ACTIVATE THE EXHAUST TEMPERATURE SENSOR.

Safety risk

IN THE EVENT OF A TURBOCHARGER FAILURE THERE IS A POSSIBILITY OF AN EXHAUST OR ENGINE COMPARTMENT FIRE.

Manufacturer remedy

NEW FLYER IS WORKING WITH DETROIT DIESEL TO REPROGRAM THE ENGINES. OWNERS MAY CONTACT DETROIT DIESEL AT 1-313-592-5791 OR NEW FLYER AT 204-934-4876.

Recall campaignNHTSA 05V100000

Engine and engine cooling

Component
Engine and engine cooling
Manufacturer
NEW FLYER INDUSTRIES LTD
Vehicles affected
28
Reported to NHTSA
2005-03-16
Owners notified
2005-03-15

Defect description

ON CERTAIN TRANSIT BUSES EQUIPPED WITH WEBASTO HEATERS, THE BURNER TUBES ARE MADE OF MATERIAL THAT DOES NOT MEET SPECIFICATIONS AND COULD FAIL PREMATURELY.

Safety risk

SHOULD THE BURNER TUBE FAIL, THE COOLANT HEATER COULD OVERHEAT, POSSIBLY RESULTING IN A FIRE.

Manufacturer remedy

DEALERS WILL REPLACE THE SUSPECTED DEFECTIVE PARTS FREE OF CHARGE. THE RECALL BEGAN ON MARCH 15, 2005. OWNERS MAY CONTACT NEW FLYER AT CUSTOMER SERVICES AT 204-934-4874.

Recall campaignNHTSA 04V076000

Power train: automatic transmission: cooling unit and lines

Component
Power train: automatic transmission: cooling unit and lines
Manufacturer
NEW FLYER INDUSTRIES LTD
Vehicles affected
78
Reported to NHTSA
2004-02-17
Owners notified
2004-02-23

Defect description

ON CERTAIN TRANSIT BUSES EQUIPPED WITH A VOITH TRANSMISSION, THE COOLER LINE CAN RUB ON THE AUXILIARY HEATER EXHAUST.

Safety risk

THIS COULD CAUSE A TRANSMISSION FLUID LEAK. IF THE FLUID LEAKS ONTO THE HOT EXHAUST SYSTEM IT COULD RESULT IN A VEHICLE FIRE.

Manufacturer remedy

DEALERS WILL MODIFY THE TRANSMISSION COOLER HOSE ASSEMBLY AND ADD A FITTING TO PROMOTE ADDITIONAL CLEARANCE. OWNER NOTIFICATION BEGAN DURING FEBRUARY 2004. OWNERS SHOULD CONTACT NEW FLYER AT 1-204-982-8400.

Owner complaints

A complaint is one person's report to a federal agency. It is not a finding.

No complaints recorded for this model year.

Safety recall repairs are provided free of charge by franchised dealers, regardless of vehicle age or mileage. This page displays aggregated data for the model year. To check recall status for a specific vehicle, search its VIN at nhtsa.gov.