Model year record

2005 Saturn Relay

2 recall campaigns on file for this model year. 137 owner complaints on file.

Recalls

Recall campaignNHTSA 05V287000

Parking brake

Component
Parking brake
Manufacturer
GENERAL MOTORS CORP.
Vehicles affected
14,600
Reported to NHTSA
2005-06-20
Owners notified
2005-11-14

Defect description

CERTAIN SPORT UTILITY VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 135, 'PASSENGER CAR BRAKE SYSTEMS.' TO MEET THE STANDARD, THE VEHICLE MUST NOT MOVE FOR FIVE MINUTES WHEN STOPPED ON A STEEP HILL WITH THE PARKING BRAKE APPLIED AND THE VEHICLE IN NEUTRAL (N). SOME OF THESE VEHICLES FAILED THIS TEST.

Safety risk

WHEN THE PARKING BRAKE IS RELEASED, THE DRIVER MAY NOTICE UNINTENDED BRAKING WHEN ACCELERATING, DECELERATING, OR COASTING, AND A NOISE COMING FROM THE REAR OF THE VEHICLE. UNINTENDED VEHICLE MOVEMENT COULD OCCUR INCREASING THE RISK OF A CRASH.

Manufacturer remedy

DEALERS WILL INSPECT FOR PARKING BRAKE LEVER SLIPPAGE AT EACH REAR BRAKE CALIPER AND REPLACE THE CALIPER IF LEVER SLIPPAGE IS IDENTIFIED. THE RECALL BEGAN ON NOVEMBER 14, 2005. OWNERS MAY CONTACT BUICK AT 1-866-608-8080, CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, OR SATURN AT 1-800-972-8876.

Recall campaignNHTSA 05V061000

Seats: mid/rear assembly

Component
Seats: mid/rear assembly
Manufacturer
GENERAL MOTORS CORP.
Vehicles affected
18,850
Reported to NHTSA
2005-02-18
Owners notified
2005-04-05

Defect description

ON CERTAIN MINIVANS, THE OUTBOARD RELEASE HANDLE ON THE IMPACT-SIDE SECOND-ROW BUCKET SEAT MAY BE ACTUATED AND THE REAR LATCHES MAY UNLATCH EARLY IN A SIDE IMPACT CRASH. THIS WAS DISCOVERED IN A SIDE IMPACT TEST RUN BY GM, UNDER CONDITIONS SIMILAR TO NHTSA'S NEW CAR ASSESSMENT PROGRAM (NCAP) SIDE IMPACT TEST.

Safety risk

IF THE REAR LATCHES OF THE SEAT RELEASE EARLY IN A SEVERE SIDE IMPACT, THE FRONT OUTBOARD LATCH MAY DISENGAGE AND INCREASE THE POTENTIAL FOR INJURY TO THE OCCUPANT OF THE SEAT.

Manufacturer remedy

DEALERS WILL REMOVE THE SEAT LATCH RELEASE HANDLE AND INSTALL A BLACK PLASTIC CAP OVER THE EXPOSED METAL STUD TO ELIMINATE THE SIDE IMPACT SAFETY CONCERN FREE OF CHARGE. THE RECALL BEGAN ON APRIL 5, 2005. OWNERS MAY CONTACT SATURN AT 1-800-972-8876, CHEVROLET AT 1-800-630-2438, AND PONTIAC AT 1-800-620-7668.

Owner complaints

A complaint is one person's report to a federal agency. It is not a finding.

ComponentComplaintsMedian mileage
Electrical system2080,000 mi
Service brakes, hydraulic1442,000 mi
Service brakes982,350 mi
Exterior lighting620,800 mi
Service brakes, hydraulic: antilock/traction control/electronic limited slip615,000 mi
Structure: body: door611,584 mi
Latches/locks/linkages: doors: latch52,878 mi
Service brakes, electric548,000 mi
Traction control system590,000 mi
Electronic stability control (ESC)478,000 mi
Latches/locks/linkages439,600 mi
Service brakes, hydraulic: foundation components: disc: rotor410,217 mi
Fuel system, gasoline331,239 mi
Unknown or other378,000 mi
Electrical system: ignition291,652 mi
Fuel/propulsion system2100,000 mi
Interior lighting22,878 mi
Power train: automatic transmission212,746 mi
Service brakes, hydraulic: antilock/traction control/electronic limited slip: wheel speed sensor/tone ring218,000 mi
Structure254,000 mi
Structure: body21,578 mi
Suspension: front: wheel bearing238,000 mi
Electrical system: alternator/generator/regulator1750 mi
Electrical system: horn12,878 mi
Electrical system: ignition: switch1112,000 mi
Engine1168,000 mi
Engine and engine cooling112,000 mi
Engine and engine cooling: exhaust system1111,934 mi
Equipment: appliance: air conditioner12,142 mi
Exterior lighting: headlights12,427 mi
Fuel system, gasoline: delivery1
Parking brake155,000 mi
Power train145,000 mi
Power train: driveline: driveshaft12,142 mi
Seats1
Service brakes, hydraulic: antilock/traction control/electronic limited slip: ABS warning light140,000 mi
Steering190,000 mi
Steering: column1
Steering: linkages: knuckle: spindle: arm1112,000 mi
Structure: body: door: hinge and attachments132,000 mi
Suspension1
Suspension: front: hub140,000 mi
Tires1
Tires: sidewall11,100 mi
Tires: valve131,087 mi
Vehicle speed control130,000 mi
Visibility/wiper1100,000 mi
Visibility: windshield wiper/washer: switch/wiring1
Wheels165,632 mi

The 2006 model has 4 times as many complaints as this one. These figures reflect raw complaint counts, not failure rates. Higher-selling model years naturally receive more complaints.

Safety recall repairs are provided free of charge by franchised dealers, regardless of vehicle age or mileage. This page displays aggregated data for the model year. To check recall status for a specific vehicle, search its VIN at nhtsa.gov.