Fuel system, gasoline: delivery: hoses, lines/piping, and fittings
Manufacturer
VOLKSWAGEN OF AMERICA, INC
Vehicles affected
228,236
Reported to NHTSA
2010-12-10
Owners notified
2011-01-31
Defect description
VOLKSWAGEN IS RECALLING CERTAIN MODEL YEAR 2006-2010 JETTA, NEW BEETLE, NEW BEETLE CONVERTIBLE, MODEL YEAR 2009 JETTA SPORTWAGEN AND MODEL YEAR 2007-2009 RABBIT VEHICLES EQUIPPED WITH 2.5L ENGINES. THE JETTA, JETTA SPORTWAGEN, AND RABBIT VEHICLES MAY HAVE A SMALL PLASTIC TAB LOCATED ON THE WINDSHIELD WASHER FLUID RESERVOIR THAT MAY CHAFE AGAINST AN UNDERHOOD FUEL SUPPLY LINE. THE NEW BEETLE AND THE NEW BEETLE CONVERTIBLE VEHICLES MAY HAVE A FASTENING CLAMP ON A HYDRAULIC HOSE OF THE POWER STEERING SYSTEM THAT MAY BE LOCATED IN AN IMPROPER POSITION WHICH COULD CAUSE CHAFING AGAINST AN UNDERHOOD FUEL SUPPLY LINE.
Safety risk
IF CHAFING OCCURS, THERE IS THE POTENTIAL FOR A FUEL LEAK TO DEVELOP. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Manufacturer remedy
DEALERS WILL INSPECT AND IF NECESSARY REPLACE THE UNDERHOOD FUEL LINE. ADDITIONALLY, DEPENDING ON THE VEHICLE MODEL, DEALERS WILL EITHER REMOVE THE PLASTIC TAB FROM THE WINDSHIELD WASHER FLUID RESERVOIR, OR INSPECT THE POSITION OF THE FASTENING CLAMP AND ADJUST THE RELATED FASTENING CLAMP INTO THE CORRECT POSITION. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR BEFORE JANUARY 31, 2011. OWNERS MAY CONTACT VOLKSWAGEN AT 1-800-822-8987.
ON CERTAIN PASSENGER, WAGON, AND CONVERTIBLE VEHICLES EQUIPPED WITH OR WITHOUT CRUISE CONTROL, A BRAKE LIGHT SWITCH MAY MALFUNCTION IF IT WAS INSTALLED INCORRECTLY.
Safety risk
THE BRAKE LIGHTS COULD BECOME INOPERATIVE, OR REMAIN ON. FAILURE TO PROVIDE THE PROPER SIGNAL WHEN BRAKING COULD LEAD TO A CRASH WITHOUT WARNING.
Manufacturer remedy
DEALERS WILL INSTALL THE NEWLY DESIGNED BRAKE LIGHT SWITCH FREE OF CHARGE. THE RECALL BEGAN ON APRIL 27, 2007, AND WILL BE CONDUCTED IN SEVERAL STAGGERED MAILINGS THROUGH SEPTEMBER 21, 2007. VEHICLES WITHIN THE MAKE, MODEL, AND MODEL YEAR OF THIS POPULATION MAY BE INVOLVED IN EITHER THIS RECALL OR 06V-183, BUT NOT BOTH. THE REMEDY IS THE SAME FOR EACH RECALL. VOLKSWAGEN DEALERS WILL APPLY THE REMEDY BASED ON THE VIN NUMBER OF THE VEHICLE. OWNERS MAY CONTACT VW AT 1-800-822-8987.
CERTAIN PASSENGER VEHICLES EQUIPPED WITH 17-INCH WHEELS AND A 2.5L ENGINE FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THESE VEHICLES WERE PRODUCED WITH A TIRE INFORMATION LABEL THAT LISTS AN INCORRECT FRONT TIRE SIZE. THE CORRECT FRONT TIRE SIZE SHOULD BE LISTED AS 225/45 R17. THE INFLATION PRESSURE IS CORRECT.
Safety risk
A MISPRINTED LABEL COULD LEAD TO FITMENT OF IMPROPERLY SIZED REPLACEMENT TIRES.
Manufacturer remedy
OWNERS WILL BE PROVIDED WITH A NEW TIRE INFORMATION LABEL AND INSTALLATION INSTRUCTIONS. AT THE CUSTOMER'S OPTION, A DEALER CAN PERFORM THE INSTALLATION FOR THEM FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 27, 2006. OWNERS MAY CONTACT VOLKSWAGEN AT 1-800-893-5298.
Owner complaints
A complaint is one person's report to a federal agency. It is not a finding.
Component
Complaints
Median mileage
Power train
30
78,000 mi
Power train: automatic transmission
12
62,000 mi
Electrical system
11
71,000 mi
Air bags
9
62,000 mi
Exterior lighting
9
49,356 mi
Engine
7
84,000 mi
Engine and engine cooling
6
31,800 mi
Unknown or other
6
59,745 mi
Seat belts
5
40,000 mi
Vehicle speed control
5
31,800 mi
Fuel/propulsion system
4
101,633 mi
Structure
4
37,000 mi
Visibility: power window devices and controls
4
33,100 mi
Electronic stability control (ESC)
3
7,400 mi
Engine and engine cooling: engine
3
95 mi
Power train: manual transmission
3
33,414 mi
Service brakes, hydraulic
3
86,000 mi
Visibility
3
31,000 mi
Engine and engine cooling: cooling system
2
4,700 mi
Fuel system, gasoline
2
48,695 mi
Seats: front assembly: seat heater/cooler
2
996 mi
Service brakes
2
46,000 mi
Structure: frame and members
2
10,200 mi
Visibility/wiper
2
29,904 mi
Air bags: frontal: sensor/control module
1
40,000 mi
Electrical system: instrument cluster/panel
1
—
Electrical system: ignition
1
10,000 mi
Engine and engine cooling: cooling system: fan
1
4,000 mi
Engine and engine cooling: exhaust system
1
—
Equipment: appliance: air conditioner
1
—
Fuel system, diesel
1
138,000 mi
Fuel system, gasoline: storage: tank assembly
1
48,695 mi
Latches/locks/linkages
1
53,000 mi
Power train: clutch assembly
1
2,200 mi
Power train: driveline
1
17,000 mi
Seat belts: front
1
—
Seats
1
77,580 mi
Service brakes, hydraulic: antilock/traction control/electronic limited slip
1
8,800 mi
Service brakes, hydraulic: power assist: vacuum
1
86,000 mi
Steering
1
55,000 mi
Structure: body
1
94,000 mi
Suspension
1
—
Tires
1
63,000 mi
Visibility: windshield
1
2,200 mi
Visibility: windshield wiper/washer
1
19,019 mi
Wheels
1
99,000 mi
The 2005 model has about half as many complaints as this one. The 2007 model has 2 times as many complaints as this one. These figures reflect raw complaint counts, not failure rates. Higher-selling model years naturally receive more complaints.
Safety recall repairs are provided free of charge by franchised dealers, regardless of vehicle age or mileage. This page displays aggregated data for the model year. To check recall status for a specific vehicle, search its VIN at nhtsa.gov.