Model year record

2005 Volvo XC90

6 recall campaigns on file for this model year. 307 owner complaints on file.

Recalls

Recall campaignNHTSA 10V566000

Equipment: electrical: navigational system(global positioning system)

Component
Equipment: electrical: navigational system(global positioning system)
Manufacturer
VOLVO CARS OF N.A. LLC.
Vehicles affected
416
Reported to NHTSA
2010-11-08
Owners notified
2010-11-18

Defect description

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

Safety risk

AN OVERHEATED BATTERY COULD LEAD TO A FIRE.

Manufacturer remedy

VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.

Recall campaignNHTSA 09V483000

Fuel system, gasoline: delivery: fuel pump

Component
Fuel system, gasoline: delivery: fuel pump
Manufacturer
VOLVO CARS OF N.A. LLC.
Vehicles affected
158,733
Reported to NHTSA
2009-12-18
Owners notified
2010-01-15

Defect description

VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.

Safety risk

IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Manufacturer remedy

DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

Recall campaignNHTSA 07V221000

Electrical system: 12V/24V/48V battery: cables

Component
Electrical system: 12V/24V/48V battery: cables
Manufacturer
VOLVO CARS OF N.A. LLC.
Vehicles affected
42,211
Reported to NHTSA
2007-05-25
Owners notified
2007-07-03

Defect description

ON CERTAIN PASSENGER VEHICLES, IT HAS BEEN DETERMINED THAT WHILE DOING BATTERY MAINTENANCE THE JACK'S CRANK HANDLE CAN BE MISPLACED UNDER A BRACKET WHICH RETAINS THE BATTERY.

Safety risk

MISPLACEMENT OF THE JACK'S CRANK HANDLE CAN POSE A SAFETY RISK AS IT CAN RESULT IN A SHORT CIRCUIT OF THE BATTERY WHICH COULD THEN LEAD TO A FIRE.

Manufacturer remedy

DEALERS WILL INSPECT AND ENSURE PROPER PLACEMENT OF THE JACK CRANK HANDLE AND A WARNING LABEL WITH APPROVED TEXT WILL BE AFFIXED TO THE BRACKET WHICH RETAINS THE BATTERY. THIS WARNING LABEL WILL INFORM AN OPERATOR NOT TO PLACE THE JACK CRANK HANDLE BETWEEN THE BRACKET AND THE BATTERY FREE OF CHARGE. THE RECALL BEGAN ON JULY 7, 2007. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

Recall campaignNHTSA 06V155000

Steering: linkages: tie rod assembly

Component
Steering: linkages: tie rod assembly
Manufacturer
VOLVO CARS OF N.A. LLC.
Vehicles affected
126,743
Reported to NHTSA
2006-05-05
Owners notified
2006-06-23

Defect description

ON CERTAIN PASSENGER VEHICLES,THE OUTER TIE ROD BALL JOINT CAN DEFORM AT HIGH LOADS CAUSING A LOSS OF THE CLAMPING FORCE AND THE NUT MAY LOOSEN, WHICH MAY EVENTUALLY LEAD TO A FATIGUE FRACTURE OF THE OUTER TIE ROD BALL JOINT.

Safety risk

THE DRIVER MAY NOTICE THAT THE VEHICLE IS DIFFICULT TO MANEUVER INCREASING THE RISK OF A CRASH.

Manufacturer remedy

DEALERS WILL REPLACE THE OUTER BALL JOINT TIE RODS WITH IMPROVED OUTER BALL JOINT TIE RODS FREE OF CHARGE. THE RECALL BEGAN ON JUNE 23, 2006. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

Recall campaignNHTSA 06V144000

Visibility: windshield wiper/washer

Component
Visibility: windshield wiper/washer
Manufacturer
VOLVO CARS OF N.A. LLC.
Vehicles affected
122,431
Reported to NHTSA
2006-04-28
Owners notified
2006-09-05

Defect description

ON CERTAIN VEHICLES, IF THE WIPER ARM IS ACTIVATED IN EXTREME WINTER WEATHER CONDITIONS AND WITHOUT LIFTING THE WIPER ARMS AND CLEANING THE WINDSHIELD PRIOR TO MOVING, THE WIPER ARM MIGHT SLIP ON ITS DRIVESHAFT, RESULTING IN AN INABILITY TO MOVE THE WIPERS FROM THE PARK POSITION.

Safety risk

INOPERATIVE WIPERS UNDER INCLEMENT WEATHER CONDITIONS COULD CAUSE A CRASH DUE TO IMPAIRED VISIBILITY.

Manufacturer remedy

DEALERS WILL REPLACE THE WIPER ARMS AND RETAINING NUTS. THE RECALL BEGAN ON SEPTEMBER 5, 2006. OWNERS MAY CONTACT VOLVO CARS AT 1-800-458-1552.

Recall campaignNHTSA 05V529000

Electrical system: starter assembly: solenoid

Component
Electrical system: starter assembly: solenoid
Manufacturer
VOLVO CARS OF N.A. LLC.
Vehicles affected
10,259
Reported to NHTSA
2005-11-17
Owners notified
2006-01-31

Defect description

ON CERTAIN PASSENGER AND SPORT UTILITY VEHICLES, DUE TO AN ERROR IN THE FACTORY ASSEMBLY INSTRUCTION, THE B+TERMINAL MAY BE IN CONFLICT WITH THE STARTER MOTOR SOLENOID. IF THIS OCCURS, THE CONFLICT BETWEEN THE B+TERMINAL AND THE STARTER MOTOR SOLENOID MAY DEVELOP INTO A SHORT CIRCUIT OF THE BATTERY CABLE TO GROUND.

Safety risk

SMOKE MAY APPEAR FROM UNDER THE HOOD AND IT MAY BE IMPOSSIBLE TO START THE CAR. IF THE SHORT CIRCUIT HAPPENS DURING DRIVING, ELECTRICAL POWER COULD BE LOST RESULTING IN THE WARNING LAMPS BEING DEACTIVATED. AN ELECTRICAL SHORT COULD RESULT IN A FIRE.

Manufacturer remedy

DEALERS WILL INSPECT AND INCREASE DISTANCE BETWEEN THE B+TERMINAL AND THE STARTER MOTOR SOLENOID BY ADJUSTING THE TERMINAL. THE RECALL BEGAN ON JANUARY 31, 2006. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

Owner complaints

A complaint is one person's report to a federal agency. It is not a finding.

ComponentComplaintsMedian mileage
Electrical system5197,000 mi
Power train: automatic transmission3869,800 mi
Engine2999,800 mi
Exterior lighting25103,000 mi
Engine and engine cooling2386,330 mi
Fuel/propulsion system22121,000 mi
Power train2190,000 mi
Engine and engine cooling: engine1260,000 mi
Unknown or other9115,000 mi
Fuel system, gasoline893,834 mi
Engine and engine cooling: cooling system568,000 mi
Steering511,700 mi
Air bags4102,000 mi
Electronic stability control (ESC)499,000 mi
Equipment411,900 mi
Vehicle speed control4120,000 mi
Power train: transfer case (4-wheel drive)365,000 mi
Steering: linkages: tie rod assembly312,000 mi
Visibility/wiper3128,000 mi
Structure: body2102,000 mi
Suspension211,700 mi
Tires28,700 mi
Tires: tread/belt216,000 mi
Visibility: sun/moon roof assembly2110,000 mi
Visibility: windshield wiper/washer249,700 mi
Air bags: frontal1
Electrical system: 12V/24V/48V battery: cables125,000 mi
Equipment: other: owners/service/other manual13,000 mi
Exterior lighting: turn signal185,000 mi
Fuel system, gasoline: delivery: fuel pump130,200 mi
Fuel system, other1131,000 mi
Fuel system, other: delivery: fuel pump111,900 mi
Interior lighting1
Latches/locks/linkages1
Latches/locks/linkages: doors: latch161,500 mi
Power train: driveline153,000 mi
Power train: manual transmission164,000 mi
Service brakes, hydraulic1106,550 mi
Service brakes, hydraulic: foundation components: disc: caliper1
Service brakes, hydraulic: pedals and linkages154,000 mi
Steering: rack and pinion1
Structure1162,189 mi
Structure: body: door198,000 mi
Tires: pressure monitoring and regulating systems154,414 mi
Tires: sidewall112,000 mi
Traction control system1122,000 mi
Wheels: lugs/nuts/bolts/studs18,700 mi

The 2004 model has about half as many complaints as this one. The 2006 model has 4 times as many complaints as this one. These figures reflect raw complaint counts, not failure rates. Higher-selling model years naturally receive more complaints.

Safety recall repairs are provided free of charge by franchised dealers, regardless of vehicle age or mileage. This page displays aggregated data for the model year. To check recall status for a specific vehicle, search its VIN at nhtsa.gov.