Service brakes, hydraulic: foundation components: hoses, lines/piping, and fittings
Manufacturer
Blue Bird Body Company
Vehicles affected
29
Reported to NHTSA
2026-07-20
Owners notified
2026-09-17
Defect description
Blue Bird Bus Company (Blue Bird) is recalling certain 2022-2027 Vision transit buses. The exhaust hanger cotter pin may contact the hydraulic brake line, damaging the line and causing a brake fluid leak.
Safety risk
A brake fluid leak in the presence of an ignition source such as hot engine or exhaust components can increase the risk of a fire. Additionally, a brake fluid leak can extend the distance required to stop, increasing the risk of a crash.
Manufacturer remedy
Dealers will replace the exhaust hanger cotter pin. Dealers will also inspect and replace the brake lines as necessary. All repairs will be performed free of charge. Owner notification letters were mailed September 17, 2026. Owners may contact Blue Bird customer service at 1-478-822-2242.
Parking brake: electrical: control module: software
Manufacturer
Blue Bird Body Company
Vehicles affected
150
Reported to NHTSA
2025-09-23
Owners notified
2025-11-18
Defect description
Blue Bird Bus Company (Blue Bird) is recalling certain 2021-2026 Vision school buses. The brake interlock software may unintentionally activate the parking brake at any driving speed.
Safety risk
A bus that stops suddenly without warning, increases the risk of a crash.
Manufacturer remedy
Dealers will update the brake interlock software, free of charge. Owner notification letters were mailed November 18, 2025. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R25DS.
Blue Bird Body Company (Blue Bird) is recalling certain 2020-2024 All American and 2021-2024 Vision transit buses. The emergency exit label operating instructions lettering is too small and may be difficult to read. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 217, "Bus Emergency Exits and Window Retention and Release."
Safety risk
An emergency exit label that is difficult to read can prevent or delay the use of the emergency exit, increasing the risk of injury.
Manufacturer remedy
Dealers will replace the label, free of charge. Owner notification letters were mailed December 9, 2024. Owners may contact Blue Bird Customer Service at 478-822-2242. Blue Bird's number for this recall is R23CK (NSB).
Blue Bird Body Company (Blue Bird) is recalling certain 2022-2023 Vision and 2021-2023 All American transit buses. The convertible seats may have been incorrectly installed, which can result in an unsecured seat. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 210, "Seat Belt Assembly Anchorages."
Safety risk
An unsecured seat may not adequately restrain an occupant, increasing the risk of injury during a crash.
Manufacturer remedy
Dealers will inspect and repair the seat, free of charge. Owner notification letters were mailed March 04, 2024. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R24CM-NSB.
Blue Bird Body Company (Blue Bird) is recalling certain 2022-2023 Vision transit buses equipped with a 7.3L gasoline engine. The transmission shift cable may have insufficient clearance from the gasoline fuel supply line at the left rear corner of the engine, which can result in a fuel leak.
Safety risk
A fuel leak in the presence of an ignition source increases the risk of a fire.
Manufacturer remedy
Dealers will inspect and reroute the transmission cable, free of charge. Owner notification letters were mailed February 9, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22CB (NSB).
Fuel system, other: delivery: hoses, lines/piping, and fittings
Manufacturer
Blue Bird Body Company
Vehicles affected
49
Reported to NHTSA
2022-08-04
Owners notified
2023-05-24
Defect description
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2023 Blue Bird Vision transit buses equipped with Roush fuel return lines included in GEN 4 and GEN 5 LPG Conversion Systems that were installed on vehicles sold or registered in Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, Washington D.C., West Virginia, and Wisconsin. The zinc-plating on the fuel return line may break away when contacted by road debris, causing two dissimilar metals on the fuel line to contact each other and corrode.
Safety risk
A corroded fuel line can leak fuel, increasing the risk of a fire.
Manufacturer remedy
Dealers will replace the fuel return lines, free of charge. Owner notification letters were mailed May 24, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22BX-NSB.
Fuel system, gasoline: delivery: hoses, lines/piping, and fittings
Manufacturer
Blue Bird Body Company
Vehicles affected
8
Reported to NHTSA
2022-04-25
Owners notified
2022-06-14
Defect description
Blue Bird Body Company (Blue Bird) is recalling certain 2022-2023 Vision transit buses. The fuel supply line was incorrectly routed, allowing it to chafe against a bolt head, which can damage the line and create a fuel leak.
Safety risk
A fuel leak increases the risk of a fire.
Manufacturer remedy
Dealers will reroute the fuel line, and replace the fuel line if any damage is found, free of charge. Owner notification letters are expected to be mailed on June 21, 2022. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22BU-NSB.
Blue Bird Body Company (Blue Bird) is recalling certain 2022-2022 Vision and All American transit buses. A retainer was not properly seated in the SC-3 single check valve and may not provide source air isolation when pressure is applied. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake System."
Safety risk
Unintended spring brake application may occur, increasing the risk of a crash.
Manufacturer remedy
Dealers will replace the SC-3 check valves, free of charge. Owner notification letters were on mailed November 18, 2021. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R21BE-NSB.
Owner complaints
A complaint is one person's report to a federal agency. It is not a finding.
No complaints recorded for this model year.
Safety recall repairs are provided free of charge by franchised dealers, regardless of vehicle age or mileage. This page displays aggregated data for the model year. To check recall status for a specific vehicle, search its VIN at nhtsa.gov.