Blue Bird Body Company (Blue Bird) is recalling certain 2023-2027 Vision Transit Buses. The 12V power wire on one of the harnesses may become damaged and short circuit.
Safety risk
An electrical short can cause a disruption to safety functions such as a loss of rear lighting or instrument panel warning lights, increasing the risk of a crash.
Manufacturer remedy
Dealers will add an in-line fuse and repair the wire harnesses as necessary, free of charge. Owner notification letters are expected to be mailed October 9, 2026. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R26AG.
Service brakes, hydraulic: foundation components: hoses, lines/piping, and fittings
Manufacturer
Blue Bird Body Company
Vehicles affected
29
Reported to NHTSA
2026-07-20
Owners notified
2026-09-17
Defect description
Blue Bird Bus Company (Blue Bird) is recalling certain 2022-2027 Vision transit buses. The exhaust hanger cotter pin may contact the hydraulic brake line, damaging the line and causing a brake fluid leak.
Safety risk
A brake fluid leak in the presence of an ignition source such as hot engine or exhaust components can increase the risk of a fire. Additionally, a brake fluid leak can extend the distance required to stop, increasing the risk of a crash.
Manufacturer remedy
Dealers will replace the exhaust hanger cotter pin. Dealers will also inspect and replace the brake lines as necessary. All repairs will be performed free of charge. Owner notification letters were mailed September 17, 2026. Owners may contact Blue Bird customer service at 1-478-822-2242.
Parking brake: electrical: control module: software
Manufacturer
Blue Bird Body Company
Vehicles affected
150
Reported to NHTSA
2025-09-23
Owners notified
2025-11-18
Defect description
Blue Bird Bus Company (Blue Bird) is recalling certain 2021-2026 Vision school buses. The brake interlock software may unintentionally activate the parking brake at any driving speed.
Safety risk
A bus that stops suddenly without warning, increases the risk of a crash.
Manufacturer remedy
Dealers will update the brake interlock software, free of charge. Owner notification letters were mailed November 18, 2025. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R25DS.
Blue Bird Body Company (Blue Bird) is recalling certain 2020-2024 All American and 2021-2024 Vision transit buses. The emergency exit label operating instructions lettering is too small and may be difficult to read. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 217, "Bus Emergency Exits and Window Retention and Release."
Safety risk
An emergency exit label that is difficult to read can prevent or delay the use of the emergency exit, increasing the risk of injury.
Manufacturer remedy
Dealers will replace the label, free of charge. Owner notification letters were mailed December 9, 2024. Owners may contact Blue Bird Customer Service at 478-822-2242. Blue Bird's number for this recall is R23CK (NSB).
Blue Bird Body Company (Blue Bird) is recalling certain 2022-2023 Vision and 2021-2023 All American transit buses. The convertible seats may have been incorrectly installed, which can result in an unsecured seat. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 210, "Seat Belt Assembly Anchorages."
Safety risk
An unsecured seat may not adequately restrain an occupant, increasing the risk of injury during a crash.
Manufacturer remedy
Dealers will inspect and repair the seat, free of charge. Owner notification letters were mailed March 04, 2024. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R24CM-NSB.
Blue Bird Body Company (Blue Bird) is recalling certain 2023 Vision and All-American transit buses. The entrance door handrail has an under-sized diameter and is not compliant with Part 1192, Americans with Disability Act (ADA), Appendix A, Chapter 3, T303.3.2, which requires a minimum diameter of 1.25 inches.
Safety risk
A smaller handrail may be difficult to grip, possibly resulting in a slip or fall and increasing the risk of injury.
Manufacturer remedy
Dealers will replace the handrail, free of charge. Owner notification letters were mailed on December 7, 2022. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22CD-NSB.
Blue Bird Body Company (Blue Bird) is recalling certain 2022-2023 Vision transit buses equipped with a 7.3L gasoline engine. The transmission shift cable may have insufficient clearance from the gasoline fuel supply line at the left rear corner of the engine, which can result in a fuel leak.
Safety risk
A fuel leak in the presence of an ignition source increases the risk of a fire.
Manufacturer remedy
Dealers will inspect and reroute the transmission cable, free of charge. Owner notification letters were mailed February 9, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22CB (NSB).
Fuel system, other: delivery: hoses, lines/piping, and fittings
Manufacturer
Blue Bird Body Company
Vehicles affected
49
Reported to NHTSA
2022-08-04
Owners notified
2023-05-24
Defect description
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2023 Blue Bird Vision transit buses equipped with Roush fuel return lines included in GEN 4 and GEN 5 LPG Conversion Systems that were installed on vehicles sold or registered in Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, Washington D.C., West Virginia, and Wisconsin. The zinc-plating on the fuel return line may break away when contacted by road debris, causing two dissimilar metals on the fuel line to contact each other and corrode.
Safety risk
A corroded fuel line can leak fuel, increasing the risk of a fire.
Manufacturer remedy
Dealers will replace the fuel return lines, free of charge. Owner notification letters were mailed May 24, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22BX-NSB.
Power train: automatic transmission: control module: software
Manufacturer
Blue Bird Body Company
Vehicles affected
1
Reported to NHTSA
2022-05-13
Owners notified
2022-06-30
Defect description
Blue Bird Body Company (Blue Bird) is recalling one 2023 Vision transit bus equipped with an Allison transmission. The starter interlock settings in the vehicle software are incorrect, allowing the engine to crank while the T-handle gear shifter is in Reverse or Drive. As such, this vehicle fails to comply with the requirements of Federal Motor Vehicle Safety Standard number 102, "Transmission Shift Lever Sequence/Starter Interlock/Transmission Braking Effect."
Safety risk
A bus that is started in reverse or drive may result in unintended vehicle movement, and increase the risk of a crash or injury.
Manufacturer remedy
Dealers will update the software, free of charge. Owner notification letters were mailed on June 30, 2022. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22BW(NSB).
Fuel system, gasoline: delivery: hoses, lines/piping, and fittings
Manufacturer
Blue Bird Body Company
Vehicles affected
8
Reported to NHTSA
2022-04-25
Owners notified
2022-06-14
Defect description
Blue Bird Body Company (Blue Bird) is recalling certain 2022-2023 Vision transit buses. The fuel supply line was incorrectly routed, allowing it to chafe against a bolt head, which can damage the line and create a fuel leak.
Safety risk
A fuel leak increases the risk of a fire.
Manufacturer remedy
Dealers will reroute the fuel line, and replace the fuel line if any damage is found, free of charge. Owner notification letters are expected to be mailed on June 21, 2022. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22BU-NSB.
Owner complaints
A complaint is one person's report to a federal agency. It is not a finding.
No complaints recorded for this model year.
Safety recall repairs are provided free of charge by franchised dealers, regardless of vehicle age or mileage. This page displays aggregated data for the model year. To check recall status for a specific vehicle, search its VIN at nhtsa.gov.