Model year record

2016 NEW FLYER XN40

6 recall campaigns on file for this model year. No owner complaints on file.

Recalls

Recall campaignNHTSA 25V898000

Electronic stability control (ESC)

Component
Electronic stability control (ESC)
Manufacturer
New Flyer of America, Inc.
Vehicles affected
6,673
Reported to NHTSA
2025-12-19
Owners notified
2026-02-17

Defect description

New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning lights. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 121, "Air Brake Systems" and 136, "Electronic Stability Control Systems on Heavy Vehicles."

Safety risk

An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.

Manufacturer remedy

New Flyer will update the software, free of charge. Owner notification letters were mailed February 17, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.

Recall campaignNHTSA 22V943000

Steering: column

Component
Steering: column
Manufacturer
New Flyer of America, Inc.
Vehicles affected
746
Reported to NHTSA
2022-12-20
Owners notified
2023-02-01

Defect description

New Flyer of America, Inc. (New Flyer) is recalling certain 2013-2022 XDE35, XDE40, XDE60, XE40, XN40, 2017-2022 XE60, 2014-2022 XT40 and XT60 transit buses equipped with a double tilt steering column. The steering column connection to the upper steering shaft may become loose.

Safety risk

A loose steering shaft can cause a loss of steering, increasing the risk of a crash.

Manufacturer remedy

Dealers will replace the steering column and shaft components, free of charge. Owner notification letters were mailed on February 1, 2023. Owners may contact New Flyer's customer service at 1-204-224-6706. New Flyer's number for this recall is R22-035.

Recall campaignNHTSA 18V827000

Equipment

Component
Equipment
Manufacturer
New Flyer of America Inc.
Vehicles affected
463
Reported to NHTSA
2018-11-22
Owners notified
2018-11-29

Defect description

New Flyer of America, Inc. (New Flyer) is recalling certain 2015-2017 New Flyer XD40 and XN60, 2015 XD60 and XDE40 and 2013-2017 XN40 vehicles, equipped with certain Kidde Technologies, Inc. (KTI) KDS-25 fire extinguishers as part of the optional fire suppression system. The actuator of the extinguisher may not function properly, preventing the fire extinguisher from discharging the fire suppression agent in the event of a fire.

Safety risk

If the fire suppression system does not work as intended, it can increase the risk of injury in the event of a fire.

Manufacturer remedy

New Flyer has notified owners, and KTI will inspect the fire suppression systems and replace the electrical piston actuators, as necessary, free of charge. The recall began on November 29, 2018. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R18-020.

Recall campaignNHTSA 17V539000

Seat belts: front: buckle assembly

Component
Seat belts: front: buckle assembly
Manufacturer
New Flyer Industries Ltd.
Vehicles affected
214
Reported to NHTSA
2017-08-30
Owners notified
2017-09-15

Defect description

New Flyer Industries Ltd. (New Flyer) is recalling certain 2015-2016 MD30, 2016 MD35, 2017 XD35, XD60, XDE35, XDE40, XDE60, XN35 and 2016-2017 XD40 and XN40 transit buses, equipped with certain Recaro Commercial Bus Driver Seats (models Ergo R, Ergo D, AM71, AM72 and AM80). The seat belt buckle may be stuck in the locked position, preventing the seat belt tongue from being able to be inserted and locked.

Safety risk

If the seat belt cannot be latched, the bus may be operated without the seat belt being used, increasing the risk of injury in the event of a crash.

Manufacturer remedy

New Flyer has notified owners and work with the supplier to replace the buckle housings, free of charge. The recall began September 15, 2017. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyers' number for this recall is R17-017.

Recall campaignNHTSA 16V678000

Fuel system, other

Component
Fuel system, other
Manufacturer
New Flyer Industries Ltd.
Vehicles affected
38
Reported to NHTSA
2016-09-20
Owners notified
2016-09-28

Defect description

New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2016 New Flyer XN60 and XN40 Xcelsior transit buses manufactured June 22, 2016, to September 14, 2016, powered by compressed natural gas (CNG). The pressure relief device (PRD) of the CNG system may fracture and separate, allowing a high pressure release of CNG.

Safety risk

An unexpected release of CNG gas in the presence of an ignition source increases the risk of a fire.

Manufacturer remedy

New Flyer has notified owners, and dealers will install new a vent tubing system and replace the PRD, free of charge. The recall began September 28, 2016. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R16-026. Note: Owners are advised to remove the vehicles from operation until the recall remedy can be applied.

Recall campaignNHTSA 16V223000

Electrical system: software

Component
Electrical system: software
Manufacturer
New Flyer Industries Ltd.
Vehicles affected
1,897
Reported to NHTSA
2016-04-19
Owners notified
2016-05-04

Defect description

New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2013 C40LFR, XN35, 2014-2016 XD35, XD60, XDE40, 2015-2016 XD40, XDE60, 2014 XDE35, 2013-2015 XE40, 2013-2016 XN40, XN60, and 2014-2015 XT40, and XT60 transit buses. These buses have an Electric Transit Operator (ETO) controller that controls the bus door motor function which may have a software defect which can cause failure of the rear door guide roller linkage resulting in a bus' rear door opening unexpectedly while the bus is in motion.

Safety risk

If the rear bus door opens unexpectedly while the bus is in motion, there is an increased risk of injury for the passengers.

Manufacturer remedy

New Flyer will notify owners, and dealers will install a firmware upgrade, and replace the roller bracket plates, free of charge. The recall began on May 4, 2016. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R16-005.

Owner complaints

A complaint is one person's report to a federal agency. It is not a finding.

No complaints recorded for this model year.

Safety recall repairs are provided free of charge by franchised dealers, regardless of vehicle age or mileage. This page displays aggregated data for the model year. To check recall status for a specific vehicle, search its VIN at nhtsa.gov.