Model year record

2019 PROTERRA Catalyst

9 recall campaigns on file for this model year. No owner complaints on file.

Recalls

Recall campaignNHTSA 24V655000

Electrical system

Component
Electrical system
Manufacturer
Phoenix Motorcars
Vehicles affected
483
Reported to NHTSA
2024-09-06
Owners notified
2024-10-15

Defect description

Phoenix Motorcars (Phoenix) is recalling certain 2019-2021 800V Catalyst and 2020-2022 ZX5 transit buses. The vehicle controller software may allow the electrical circuit for the radiator fan to overheat.

Safety risk

Electrical circuits that overheat increase the risk of a fire.

Manufacturer remedy

Dealers will update the vehicle software, free of charge. Owner notification letters were mailed October 15, 2024. Owners may contact Phoenix customer service at 1-909-987-0815.

Recall campaignNHTSA 23V697000

Electrical system

Component
Electrical system
Manufacturer
Proterra Operating Company, Inc.
Vehicles affected
238
Reported to NHTSA
2023-10-17
Owners notified
2024-12-16

Defect description

Proterra Operating Company, Inc. (Proterra) is recalling certain 2019-2022 40' and 35' Catalyst 800V transit buses equipped with ProDrive 1.0, and 40' and 35' ZX5 800V transit buses equipped with ProDrive 1.0. A transistor inside the inverter may overheat and fail, which can result in a loss of power steering and drive power.

Safety risk

A loss of power steering and/or drive power increases the risk of a crash.

Manufacturer remedy

Dealers will replace the inverter, free of charge. Owner notification letters were mailed December 16, 2023. Owners may contact Proterra customer service at 1-864-438-0000.

Recall campaignNHTSA 22V887000

Electrical system: propulsion system: traction battery

Component
Electrical system: propulsion system: traction battery
Manufacturer
Proterra Operating Company, Inc.
Vehicles affected
300
Reported to NHTSA
2022-11-30
Owners notified
2023-11-06

Defect description

Proterra Operation Company, Inc. (Proterra) is recalling certain 2017-2019 Catalyst transit buses. One or more battery packs may allow liquid to leak into and accumulate in the battery pack enclosure.

Safety risk

The accumulation of liquid inside the battery pack enclosure increases the risk of a fire.

Manufacturer remedy

Proterra will update software, inspect, and replace the battery pack, free of charge. Owner letters were mailed November 6, 2023. Owners may contact Proterra's customer service at 1-864-438-0000.

Recall campaignNHTSA 22V114000

Steering: gear box (other than rack and pinion)

Component
Steering: gear box (other than rack and pinion)
Manufacturer
Proterra, Inc.
Vehicles affected
724
Reported to NHTSA
2022-02-28
Owners notified
2022-10-07

Defect description

Proterra, Inc. (Proterra) is recalling certain 2017-2019 35 foot Catalyst E2, 2017-2019 40 foot E2, 2020-2021 35 foot RR, 2019-2020 40 foot RR, 2019-2022 40 foot ZX5, and 2020-2022 35 foot ZX5 buses. The plexus adhesive between the torque limiter plate and the bus body may be insufficient, causing the bolts that secure the steering gearbox to loosen.

Safety risk

A loose steering gearbox can cause a loss of steering control, increasing the risk of a crash.

Manufacturer remedy

Dealers will install a mechanical fastener and new bolts on the steering gearbox, and install a new torque plate, as necessary, free of charge. Owner notification letters were mailed October 7, 2022. Owners may contact Proterra's customer service at 1-864-438-0000.

Recall campaignNHTSA 21V268000

Electrical system: software

Component
Electrical system: software
Manufacturer
Proterra, Inc.
Vehicles affected
12
Reported to NHTSA
2021-04-19
Owners notified
2021-06-11

Defect description

Proterra, Inc. (Proterra) is recalling certain 2019-2020 Catalyst 40 foot buses. A software defect in the body controller that operates the door motor may allow the rear door to open unexpectedly.

Safety risk

The rear door may open without the driver's awareness, increasing the risk of injury.

Manufacturer remedy

Proterra will notify owners, and dealers will update the software, free of charge. Owner notification letters were mailed on June 11, 2021. Owners may contact Proterra customer service at 1-864-438-0000.

Recall campaignNHTSA 20V664000

Steering: gear box (other than rack and pinion)

Component
Steering: gear box (other than rack and pinion)
Manufacturer
Proterra Inc.
Vehicles affected
5
Reported to NHTSA
2020-10-28
Owners notified
2020-12-10

Defect description

Proterra Inc. (Proterra) is recalling certain 2018-2020 35 foot and 40 foot Catalyst buses. Lack of plexus adhesive between the torque plate and the vehicle chassis may cause the bolts securing the steering gear box to loosen.

Safety risk

An unsecured steering gear box could cause the driver to lose the ability to steer the vehicle, increasing the risk of crash or injury.

Manufacturer remedy

Proterra will notify owners, and dealers will inspect the steering gear mounting bolts and the plexus adhesive layer between the torque plate and the chassis. If the plexus adhesive layer is missing or insufficient, the components will be repaired, free of charge. The recall began December 10, 2020. Owners may contact Proterra customer service at 1-864-438-0000. Proterra's number for this recall is SC-20-154.

Recall campaignNHTSA 20V621000

Steering: hydraulic power assist: hose, piping, and connections

Component
Steering: hydraulic power assist: hose, piping, and connections
Manufacturer
Proterra Inc.
Vehicles affected
8
Reported to NHTSA
2020-10-07
Owners notified
2020-10-06

Defect description

Proterra Inc. (Proterra) is recalling certain 2019-2020 Battery-Electric 40' Catalyst and 2020 Battery-Electric 35' Catalyst buses. The power steering hose located at the pump and reservoir may leak and sweat fluid through the hose.

Safety risk

A power steering fluid leak can increase the risk of a crash.

Manufacturer remedy

Proterra will notify owners, and dealers will inspect and replace the power steering hose, free of charge. The recall began October 6, 2020. Owners may contact Proterra customer service at 1-864-438-0000. Proterra's number for this recall is SC-20-141.

Recall campaignNHTSA 19V871000

Electrical system: software

Component
Electrical system: software
Manufacturer
Proterra Inc.
Vehicles affected
140
Reported to NHTSA
2019-12-09
Owners notified
2020-01-16

Defect description

Proterra, Inc. (Proterra) is recalling certain 2019 Catalyst buses. A body controller software update may have disabled the audible and visible warnings that notifies the operator that the brake interlock could be engaged.

Safety risk

If the vehicle does warn the driver that the brake interlock is engaged, the rear brakes may overheat, increasing the risk of a fire or crash.

Manufacturer remedy

Proterra will notify owners, and dealers will update the body controller software, free of charge. The recall began January 16, 2020. Owners may contact Proterra customer service at 1-864-438-0000.

Recall campaignNHTSA 19V460000

Structure: emergency: escape/egress/exit

Component
Structure: emergency: escape/egress/exit
Manufacturer
Proterra Inc.
Vehicles affected
21
Reported to NHTSA
2019-06-14
Owners notified
2019-08-13

Defect description

Proterra, Inc. (Proterra) is recalling certain 2018-2019 Catalyst buses equipped with a certain batch of glass roof hatches. Temperature and vibration stresses may cause the tempered glass roof hatch to shatter.

Safety risk

If the tempered glass roof hatch shatters, glass fragments may fall onto passengers, increasing the risk of an injury.

Manufacturer remedy

Proterra will notify owners, and the glass hatch manufacturer will provide replacement hatch lids, free of charge. The recall began August 13, 2019. Owners may contact Proterra at 1-864-438-0000. Proterra's number for this recall is SC-19-79.

Owner complaints

A complaint is one person's report to a federal agency. It is not a finding.

No complaints recorded for this model year.

Open investigations

An investigation is not a recall. It indicates that NHTSA is currently evaluating an alleged defect but has not reached a final determination.

RQ25001Remedy Effectiveness of Recall 22V887

Electrical system: propulsion system: traction battery

Safety recall repairs are provided free of charge by franchised dealers, regardless of vehicle age or mileage. This page displays aggregated data for the model year. To check recall status for a specific vehicle, search its VIN at nhtsa.gov.