Model year record

2001 Volkswagen Passat

3 recall campaigns on file for this model year. 559 owner complaints on file.

Recalls

Recall campaignNHTSA 08V156000

Fuel system, gasoline: delivery

Component
Fuel system, gasoline: delivery
Manufacturer
VOLKSWAGEN OF AMERICA, INC
Vehicles affected
412,000
Reported to NHTSA
2008-04-07
Owners notified
2008-06-13

Defect description

VOLKSWAGEN IS RECALLING 412,000 MY 1999-2005 PASSAT (5TH GENERATION) VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS AND PRODUCED AFTER JUNE 14, 1999. THESE VEHICLES MAY HAVE AN UNDERBODY HEAT SHIELD THAT CAN BECOME DAMAGED. IN ADDITION, AFFECTED VEHICLES WITH AUTOMATIC OR MANUAL TRANSMISSIONS MAY HAVE A FUEL LINE (1.8T ENGINES ONLY) OR FUEL TANK VENTILATION VALVE (4MOTION/ALL WHEEL DRIVE ONLY) THAT CAN LEAK DUE TO FRACTURE.

Safety risk

A HEAT SHIELD THAT MAY CONTACT THE EXHAUST SYSTEM CAN RESULT IN A VEHICLE FIRE. IN ADDITION, A FUEL LEAK FROM A FUEL LINE OR FUEL TANK VENTILATION VALVE, IN THE PRESENCE OF AN IGNITION SOURCE, CAN LEAD TO A VEHICLE FIRE.

Manufacturer remedy

DEALERS WILL INSTALL ADDITIONAL UNDERBODY HEAT SHIELDS ON VEHICLES WITH AUTOMATIC TRANSMISSIONS TO COVER THE POSSIBLY DAMAGED AREAS AND FLASH ALL 1.8T ENGINES WITH A PRECAUTIONARY SOFTWARE UPDATE. DEALERS WILL ALSO INSPECT AND ADJUST THE FUEL LINE ROUTING ON 1.8T VEHICLES AND THE FUEL TANK VENTILATION VALVE ON 4MOTION/ALL WHEEL DRIVE VEHICLES, AND REPLACE COMPONENTS IF NECESSARY FREE OF CHARGE. THE RECALL BEGAN ON JUNE 13, 2008. OWNERS MAY CONTACT VOLKSWAGEN AT 1-800-822-8987.

Recall campaignNHTSA 02V026000

Fuel system, gasoline: storage: tank assembly: filler pipe and cap

Component
Fuel system, gasoline: storage: tank assembly: filler pipe and cap
Manufacturer
VOLKSWAGEN OF AMERICA,INC
Vehicles affected
487,284
Reported to NHTSA
2002-01-25
Owners notified
2003-06-13

Defect description

ON SOME PASSENGER VEHICLES, THE FUEL TANK FILLER NECK CAN SUFFER ABRASION DAMAGE IF THE REAR TIRE GOES FLAT AND THE VEHICLE IS DRIVEN UNTIL THE TIRE DISINTEGRATES.

Safety risk

FUEL LEAKAGE CAN OCCUR INCREASING THE RISK OF A FIRE.

Manufacturer remedy

DEALERS WILL FIT PASSAT VEHICLES WITH A NEW WHEEL HOUSE LINER THAT WILL BETTER PROTECT THE CAR'S FILLER NECK. JETTA VEHICLES WILL BE FITTED WITH A DIFFERENT METAL SHIELD DESIGNED TO ENHANCE ABRASION PROTECTION IN THE EVENT OF TIRE DISINTEGRATION. OWNER NOTIFICATION BEGAN JUNE 13, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT VOLKSWAGEN AT 1-800-822-8987.

Recall campaignNHTSA 01V157000

Fuel system, gasoline: storage: tank assembly

Component
Fuel system, gasoline: storage: tank assembly
Manufacturer
VOLKSWAGEN OF AMERICA,INC
Vehicles affected
70,000
Reported to NHTSA
2001-05-03
Owners notified
2001-05-01

Defect description

VEHICLE DESCRIPTION: PASSENGER VEHICLES. SULFUR IN FUEL INTERACTS WITH CERTAIN ADDITIVES FOUND IN WIDELY AVAILABLE GASOLINE CAUSING SULFUR TO BECOME DEPOSITED ON THE CONTACT POINTS OF THREE FUEL SENDING UNITS MOUNTED INSIDE THE FUEL TANK. THIS COULD CAUSE THE FUEL GAUGE TO READ FULL WHILE THE FUEL TANK MAY NOT IN FACT BE FULL OR COULD BE EMPTY.

Safety risk

RUNNING OUT OF FUEL WITHOUT WARNING WHILE THE FUEL GAUGE INDICATES THAT THERE IS SUFFICIENT FUEL IN THE TANK LEAD TO SAFETY PROBLEMS.

Manufacturer remedy

DEALERS WILL REMOVE THE EXISTING FUEL LEVEL SENDING UNITS AND REPLACE THEM WITH FUEL LEVEL SENDING UNITS USING A NEW ALLOY COMPOSED OF GOLD, SILVER, AND A SMALL AMOUNT OF NICKEL, WHICH WILL NOT CHEMICALLY REACT WITH SULFUR. VW/AUDI WILL ALSO CALL BACK VEHICLES THAT WERE REPAIRED UNDER A PREVIOUS RECALL LAST JUNE IN ORDER TO INSTALL THE UPDATED FUEL SENDING UNITS NHTSA 00V137/AUDI LB). OWNER NOTIFICATION BEGAN MAY 1, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT AUDI AT 1-866-892-2834.

Owner complaints

A complaint is one person's report to a federal agency. It is not a finding.

ComponentComplaintsMedian mileage
Engine and engine cooling: engine3256,000 mi
Engine and engine cooling3170,000 mi
Electrical system3051,323 mi
Electrical system: ignition2018,500 mi
Power train: automatic transmission2036,000 mi
Service brakes, hydraulic16106,000 mi
Air bags1355,256 mi
Exterior lighting: headlights1337,000 mi
Fuel system, gasoline12131,356 mi
Service brakes, hydraulic: antilock/traction control/electronic limited slip: control unit/module1270,000 mi
Structure1265,000 mi
Vehicle speed control1219,000 mi
Exterior lighting1090,000 mi
Suspension: front: control arm: upper arm1052,020 mi
Service brakes9126,000 mi
Visibility: windshield9
Air bags: frontal853,650 mi
Structure: body864,445 mi
Unknown or other812,700 mi
Service brakes, hydraulic: foundation components: disc: rotor721,000 mi
Steering: linkages: tie rod assembly759,100 mi
Electrical system: ignition: module621,000 mi
Electrical system: wiring: front underhood668,000 mi
Engine and engine cooling: cooling system676,000 mi
Engine and engine cooling: engine: gasoline634,000 mi
Engine and engine cooling: exhaust system: emission control: catalytic convertor659,100 mi
Fuel system, gasoline: delivery662,004 mi
Fuel system, other: storage: fuel gauge system624,516 mi
Fuel/propulsion system690,000 mi
Power train626,000 mi
Tires614,900 mi
Vehicle speed control: accelerator pedal654,000 mi
Visibility: defroster/defogger/hvac system: heater core662,800 mi
Electrical system: wiring517,000 mi
Engine5160,000 mi
Engine and engine cooling: exhaust system: emission control545,658 mi
Fuel system, gasoline: storage: tank assembly514,900 mi
Power train: driveline: constant velocity joint540,000 mi
Suspension: front535,000 mi
Suspension: front: control arm552,020 mi
Suspension: front: control arm: lower arm552,020 mi
Electrical system: instrument cluster/panel46,000 mi
Electrical system: wiring: interior/under dash430,000 mi
Exterior lighting: turn signal: flasher unit439,500 mi
Fuel system, gasoline: delivery: hoses, lines/piping, and fittings440,000 mi
Service brakes, electric4115,000 mi
Service brakes, hydraulic: antilock/traction control/electronic limited slip458,000 mi
Service brakes, hydraulic: antilock/traction control/electronic limited slip: ABS warning light481,000 mi
Visibility: glass, side/rear426,788 mi
Visibility: sun/moon roof assembly444,779 mi
Air bags: side/window354,000 mi
Engine and engine cooling: engine: gasoline: turbo/supercharger372,000 mi
Equipment: appliance: air conditioner372,000 mi
Exterior lighting: hazard flashing warning lights: switch390,135 mi
Latches/locks/linkages: trunk lid: lock357,982 mi
Seats: front assembly: seat heater/cooler3115,000 mi
Service brakes, hydraulic: foundation components: disc: pads325,000 mi
Steering: rack and pinion332,000 mi
Suspension: front: springs: coil springs35,000 mi
Electrical system: ignition: switch258,500 mi
Electrical system: wiring: fuses and circuit breakers245,658 mi
Engine and engine cooling: cooling system: fan220,000 mi
Equipment25,000 mi
Exterior lighting: hazard flashing warning lights: unit239,500 mi
Fuel system, gasoline: delivery: fuel pump240,000 mi
Fuel system, other236,000 mi
Interior lighting238,000 mi
Power train: clutch assembly230,000 mi
Seat belts281,000 mi
Seat belts: front: retractor226,000 mi
Seats: front assembly: recliner2
Service brakes, air: disc: rotor2
Service brakes, hydraulic: foundation components: disc211,472 mi
Structure: body: door2
Structure: frame and members: underbody shields2
Suspension: front: control arm: upper ball joint240,000 mi
Visibility253,287 mi
Visibility: defroster/defogger/hvac system270,000 mi
Visibility: windshield wiper/washer25,000 mi
Air bags: frontal: driver side: inflator module1103,400 mi
Air bags: frontal: sensor/control module1
Electrical system: 12V/24V/48V battery117,000 mi
Electrical system: horn1
Electrical system: ignition: anti-theft: control module1
Electrical system: starter assembly1
Electronic stability control (ESC)160,000 mi
Engine and engine cooling: cooling system: radiator assembly199,387 mi
Engine and engine cooling: engine: gasoline: belts and associated pulleys1
Engine and engine cooling: engine: other fuel types: turbo/supercharger157,800 mi
Engine and engine cooling: exhaust system: emission control: crankcase (PCV)16,000 mi
Equipment adaptive/mobility180,000 mi
Equipment: recreational vehicle/trailer130,276 mi
Exterior lighting: brake lights15,000 mi
Exterior lighting: headlights: concealment devices160,000 mi
Exterior lighting: headlights: switch182,095 mi
Exterior lighting: tail lights15,000 mi
Exterior lighting: turn signal1
Fuel system, other: delivery: hoses, lines/piping, and fittings1
Fuel system, other: fuel injection system116,000 mi
Fuel system, other: storage: tank assembly169,800 mi
Latches/locks/linkages157,982 mi
Latches/locks/linkages: doors: latch1
Power train: automatic transmission: control module (TCM/PCM/TECM)121,300 mi
Seats146,000 mi
Seats: front assembly: power adjust1
Service brakes, air1
Service brakes, hydraulic: foundation components1
Service brakes, hydraulic: foundation components: disc: caliper125,000 mi
Service brakes, hydraulic: foundation components: drum: shoes/linings1
Service brakes, hydraulic: power assist1
Service brakes, hydraulic: power assist: hydraulic: hoses, lines/piping, and fittings1
Service brakes, hydraulic: power assist: vacuum: hoses, lines/piping, and fittings157,300 mi
Steering1153,340 mi
Steering: column113,000 mi
Steering: gear box (other than rack and pinion)1
Structure: frame and members195,000 mi
Suspension: front: hub1
Suspension: rear1120,000 mi
Tires: sidewall160,000 mi
Traction control system1160,000 mi
Vehicle speed control: cruise control128,980 mi
Visibility: rearview mirrors/devices1
Visibility: rearview mirrors/devices: exterior1
Visibility: windshield wiper/washer: motor1

The 2000 model has roughly the same number of complaints as this one. The 2002 model has about half as many complaints as this one. These figures reflect raw complaint counts, not failure rates. Higher-selling model years naturally receive more complaints.

Safety recall repairs are provided free of charge by franchised dealers, regardless of vehicle age or mileage. This page displays aggregated data for the model year. To check recall status for a specific vehicle, search its VIN at nhtsa.gov.