Model year record

1991 Ford F-250

5 recall campaigns on file for this model year. 145 owner complaints on file.

Recalls

Recall campaignNHTSA 96V071000

Electrical system: ignition

Component
Electrical system: ignition
Manufacturer
FORD MOTOR COMPANY
Vehicles affected
7,900,000
Reported to NHTSA
1996-04-25
Owners notified
1996-06-07

Defect description

THE IGNITION SWITCH COULD EXPERIENCE AN INTERNAL SHORT CIRCUIT.

Safety risk

THIS CONDITION COULD CAUSE OVERHEATING, SMOKE, AND POSSIBLY FIRE IN THE STEERING COLUMN AREA OF THE VEHICLE.

Manufacturer remedy

DEALERS WILL REPLACE THE IGNITION SWITCH.

Recall campaignNHTSA 94V040000

Fuel system, gasoline: delivery: hoses, lines/piping, and fittings

Component
Fuel system, gasoline: delivery: hoses, lines/piping, and fittings
Manufacturer
FORD MOTOR COMPANY
Vehicles affected
89,770
Reported to NHTSA
1994-02-23
Owners notified
1994-03-25

Defect description

THE STEEL FUEL RETURN TUBES THAT CONNECT THE FRAME FUEL RETURN LINES WITH THE ENGINE FUEL RAIL CAN CONTACT THE PINCH WELD FLANGE CONNECTING THE DASH PANEL TO THE FLOOR PAN. CONTINUED CONTACT LEADS TO ABRASION OF THE STEEL FUEL RETURN TUBE AND EVENTUALLY RESULTS IN A FUEL LEAK.

Safety risk

ABRASION OF THE STEEL TUBE WALL THAT EVENTUALLY CAUSES A FUEL LEAK MAY RESULT IN A FIRE, IF A SOURCE OF IGNITION IS PRESENT.

Manufacturer remedy

FORD DEALERS WILL REPLACE THE FUEL RETURN TUBES WITH FLEXIBLE STAINLESS STEEL BRAIDED/TEFLON TUBES. DEALERS WILL ALSO INSPECT THE FUEL SUPPLY TUBES.

Recall campaignNHTSA 93V125000

Fuel system, gasoline: storage: tank assembly

Component
Fuel system, gasoline: storage: tank assembly
Manufacturer
FORD MOTOR COMPANY
Vehicles affected
1,131,000
Reported to NHTSA
1993-08-02
Owners notified
1993-10-28

Defect description

A MALFUNCTIONING CHECK VALVE WITHIN THE FUEL PUMP ASSEMBLY CAUSES A PORTION OF THE UNUSED FUEL FROM ONE TANK TO BE RETURNED TO THE SECOND TANK. WHEN THIS OCCURS, THE CAPACITY OF THE SECOND TANK CAN BE EXCEEDED, CAUSING FUEL SPILLAGE.

Safety risk

SPILLED FUEL CAN RESULT IN A FIRE WHEN EXPOSED TO ASOURCE OF IGNITION.

Manufacturer remedy

REPLACEMENT OF THE FUEL PRESSURE REGULATOR AND INSTALLATION OF REDUNDANT CHECK VALVES.

Recall campaignNHTSA 93V066000

Steering: steering wheel/handle bar

Component
Steering: steering wheel/handle bar
Manufacturer
FAIRMONT TAMPER
Vehicles affected
2,419
Reported to NHTSA
1993-04-27
Owners notified
1993-05-25

Defect description

KEYS ATTACHED TO THE KEY RING OF AN IGNITION KEY WHILE IT IS IN THE VEHICLE IGNITION CAN BECOME LODGED IN THE STEERING LOCK RECEIVER AS THE STEERING WHEEL IS BEING TURNED.

Safety risk

THE LODGED KEYS CAN CAUSE LOSS OF STEERING CONTROL, WHICHCAN RESULT IN AN ACCIDENT WHEN THE VEHICLE IS BEING USED ON THE HIGHWAY.

Manufacturer remedy

A SHIELD WILL BE POSITIONED BETWEEN THE STEERING WHEEL AND THE IGNITION SWITCH AND HELD IN PLACE BY THE STEERING LOCK BAND.

Recall campaignNHTSA 92V026000

Service brakes, hydraulic: foundation components: drum: shoes/linings

Component
Service brakes, hydraulic: foundation components: drum: shoes/linings
Manufacturer
FORD MOTOR COMPANY
Vehicles affected
467,000
Reported to NHTSA
1992-03-03
Owners notified
1992-06-10

Defect description

A REVISED BRAKE LINING NOISE INSULATOR RESULTED IN A DECREASE IN THE THERMAL INSULATION BETWEEN THE BRAKE LINING AND THE FRONT BRAKE CALIPER PISTON. THIS CAUSED GREATER HEAT TRANSFER TO THE CALIPER PISTONS WITH THE POTENTIAL TO OVERHEAT THE BRAKE FLUID AND DIMINISH BRAKE EFFECTIVENESS DURING SEVERE BRAKING CONDITIONS.

Safety risk

INCREASED STOPPING DISTANCES AND INABLILITY TO HOLDVEHICLES ON A STEEP GRADE RESULTS IN INCREASED RISK OF ACCIDENT IN THE EVENT OFA SUDDEN STOP OR WHEN CONSTANT BRAKING IS NEEDED TO MANEUVER THROUGH AREAS WITHSTEEP GRADES.

Manufacturer remedy

ADD SNAP-IN INSULATORS THAT ATTACH TO EACH OF THE FRONT BRAKE CALIPER PISTONS. IN ADDITION, VEHICLES WITH 7.5 L ENGINES WILL HAVE INSULATION ADDED TO THE ENGINE COMPARTMENT BRAKE LINES.

Owner complaints

A complaint is one person's report to a federal agency. It is not a finding.

ComponentComplaintsMedian mileage
Electrical system: ignition: switch10
Tires922,466 mi
Fuel system, gasoline: storage: tank assembly880,150 mi
Service brakes, hydraulic: foundation components7
Service brakes, hydraulic: antilock/traction control/electronic limited slip6
Fuel system, gasoline: delivery: fuel pump580,150 mi
Fuel system, gasoline: storage: auxillary tank: selector devices5
Engine and engine cooling: engine: gasoline4
Fuel/propulsion system4150,000 mi
Power train: automatic transmission4
Service brakes, hydraulic: foundation components: disc: caliper4
Tires: tread/belt4
Electrical system: alternator/generator/regulator3
Fuel system, gasoline350,000 mi
Power train: axle assembly: axle shaft: seal3
Service brakes, hydraulic: foundation components: disc3
Service brakes, hydraulic: foundation components: drum3
Vehicle speed control355,000 mi
Electrical system2115,646 mi
Engine and engine cooling: engine: gasoline: belts and associated pulleys2
Exterior lighting: headlights: switch2
Fuel system, gasoline: delivery: hoses, lines/piping, and fittings2
Fuel system, gasoline: storage: auxillary tank2
Fuel system, gasoline: storage: tank assembly: filler pipe and cap2
Seat belts2
Seats: front assembly: recliner2
Service brakes, air: disc: caliper2
Service brakes, hydraulic2
Service brakes, hydraulic: foundation components: disc: pads2
Service brakes, hydraulic: foundation components: disc: rotor2
Steering: steering wheel/handle bar2
Structure: body2
Structure: frame and members2
Electrical system: ignition: module1
Electrical system: wiring1
Engine and engine cooling: cooling system1
Engine and engine cooling: engine1
Exterior lighting: headlights1
Exterior lighting: headlights: high/low beam dimmer switch1
Fuel system, gasoline: delivery1111,046 mi
Power train1
Power train: automatic transmission: cooling unit and lines1
Power train: clutch assembly1
Power train: driveline: universal joint1
Power train: manual transmission1
Seat belts: front: anchorage1
Seat belts: front: buckle assembly1
Seat belts: front: retractor1
Seats1
Service brakes155,000 mi
Service brakes, hydraulic: foundation components: hoses, lines/piping, and fittings1
Service brakes, hydraulic: foundation components: master cylinder1
Steering: gear box (other than rack and pinion)1
Structure: body: hood1
Suspension1
Suspension: front1
Suspension: rear1
Unknown or other1
Visibility: windshield wiper/washer1
Visibility: windshield wiper/washer: motor1

The 1990 model has 29 times as many complaints as this one. The 1992 model has roughly the same number of complaints as this one. These figures reflect raw complaint counts, not failure rates. Higher-selling model years naturally receive more complaints.

Safety recall repairs are provided free of charge by franchised dealers, regardless of vehicle age or mileage. This page displays aggregated data for the model year. To check recall status for a specific vehicle, search its VIN at nhtsa.gov.