Model year record

2002 FREIGHTLINER Business Class M2

5 recall campaigns on file for this model year. No owner complaints on file.

Recalls

Recall campaignNHTSA 08V137000

Power train: axle assembly

Component
Power train: axle assembly
Manufacturer
DAIMLER TRUCKS NORTH AMERICA
Vehicles affected
28,764
Reported to NHTSA
2008-03-25
Owners notified
2009-01-08

Defect description

DAIMLER TRUCKS IS RECALLING 28,764 MY 2001 THROUGH 2008 FCCC B2 AND FS65 SCHOOL BUS CHASSIS, FCCC FB65 CONVENTIONAL BUSES, AND STERLING ACTERRA, FREIGHTLINER FLN, AND BUSINESS CLASS M2 HEAVY TRUCKS, BUILT FROM JANUARY 26, 2000, THROUGH MARCH 24, 2008, MANUFACTURED WITH ARVINMERITOR OR AXLE ALLIANCE COMPANY 6,000 THROUGH 8,000 POUND FRONT AXLES UTILIZING A FOUR PIECE SPINDLE-NUT SET. THESE AXLE ASSEMBLIES MAY HAVE BEEN PRODUCED WITH A THIN SPINDLE NUT WHICH MAY LEAD TO INCORRECT END PLAY, CONE SPIN, EXCESSIVE HEAT, DEGRADATION OF LUBRICATION, WEAR OF THE SPINDLE NUT AND BEARING JOURNAL, OIL CONTAMINATION WITH METAL SHAVINGS, AND PREMATURE BEARING FAILURE.

Safety risk

CONTINUED OPERATION MAY LEAD TO WHEEL SEPARATION AND POSSIBLY A VEHICLE CRASH.

Manufacturer remedy

DAIMLER TRUCKS WILL NOTIFY OWNERS AND WILL REPAIR THE VEHICLES FREE OF CHARGE. THE RECALL BEGAN ON JANUARY 8, 2009. OWNERS MAY CONTACT DAIMLER TRUCKS AT 1-800-547-0712.

Recall campaignNHTSA 05V126000

Engine and engine cooling: cooling system: fan

Component
Engine and engine cooling: cooling system: fan
Manufacturer
FREIGHTLINER LLC
Vehicles affected
3,568
Reported to NHTSA
2005-03-30
Owners notified
2005-06-08

Defect description

ON CERTAIN TRUCKS AND FIRE TRUCKS EQUIPPED WITH KYS 4735-43782-02 ENGINE COOLING FANS AND BUILT ON CATERPILLAR 3126, C7, MBE906, MBE926, OR CUMMINS ISC ENGINES, THE STEEL FAN INSERT ON THE COOLING FANS CAN CRACK.

Safety risk

THIS CAN RESULT IN FAN BREAKAGE, RESULTING IN VEHICLE DAMAGE OR PERSONAL INJURY.

Manufacturer remedy

DEALERS WILL REPLACE THE ENGINE COOLING FAN FREE OF CHARGE. THE RECALL BEGAN ON JUNE 8, 2005. OWNERS MAY CONTACT FREIGHTLINER AT 1-800-547-0712.

Recall campaignNHTSA 04V272000

Suspension: front: wheel bearing

Component
Suspension: front: wheel bearing
Manufacturer
FREIGHTLINER LLC
Vehicles affected
9,602
Reported to NHTSA
2004-06-07
Owners notified
2004-09-07

Defect description

ON CERTAIN TRUCKS BUILT WITH 8,000 OR 6,000 POUND FRONT AXLES AND FOUR-PIECE SPINDLE NUT SETS, PREMATURE FRONT ,WHEEL BEARING WEAR MAY BE CAUSED BY INCONSISTENT BEARING ENDPLAY ADJUSTMENT.

Safety risk

IF ALLOWED TO PROGRESS, THE FRONT WHEEL ASSEMBLY MAY SEPARATE FROM THE VEHICLE, WHICH COULD RESULT IN A CRASH.

Manufacturer remedy

THE DEALERS WILL REPLACE THE FRONT AXLE OIL SEALS AND HUB CAP GASKETS ON BOTH SIDES. THE RECALL BEGAN SEPTEMBER 7, 2004. OWNERS SHOULD CONTACT FREIGHTLINER AT 1-800-547-0712.

Recall campaignNHTSA 04V205000

Power train: manual transmission

Component
Power train: manual transmission
Manufacturer
FREIGHTLINER LLC
Vehicles affected
14,000
Reported to NHTSA
2004-05-04
Owners notified
2004-05-21

Defect description

ON CERTAIN TRUCKS EQUIPPED WITH MANUAL TRANSMISSION, THE TAPERED JOINT THAT ATTACHES THE SHIFTER TO THE TRANSMISSION MAY BECOME LOOSE MAKING IT DIFFICULT TO PUT THE TRANSMISSION INTO GEAR.

Safety risk

IF SHIFT LEVER DETACHMENT OCCURS, THA ABILITY RO ACCELERATE OT MAINTAIN SPEED WILL BE LOST, INCREASING THE RISK OF A CRASH.

Manufacturer remedy

DEALERS WILL RE-SECURE THE SHIFT LEVER TO THE TRANSMISSION USING THREADLOCK AND RE-TORQUING THE FASTENING BOLT. OWNER NOTIFICATION BEGAN ON MAY 21, 2004. OWNERS SHOULD CONTACT FREIGHTLINER AT 1-800-547-0712.

Recall campaignNHTSA 03V162000

Service brakes, air

Component
Service brakes, air
Manufacturer
FREIGHTLINER CORPORATION
Vehicles affected
1,400
Reported to NHTSA
2003-05-01
Owners notified
2003-08-15

Defect description

ON CERTAIN TRUCKS WITH AIR BRAKES, THE AIR MANAGEMENT UNIT INTRODUCED WITH M2 TRUCKS INCLUDES A PRESSURE SWITCH ASSEMBLY (PSA) MODULE FOR THE LOW AIR PRESSURE INDICATOR AND STOP LAMP CONTROL FUNCTIONS. THE PSA MODULE COVER ALLOWS WATER INGRESSION THAT COULD CAUSE THE STOP LAMP SWITCH TO SHORT "ON." THE STOP LAMP SHORT CAN BE INTERMITTENT OR WITH THE KEY OFF.

Safety risk

THIS COULD CAUSE THE STOP LIGHTS TO ILLUMINATE CONTINUALLY AND NOT ALLOW OTHER DRIVERS TO SEE WHEN THE BRAKES ARE BEING APPLIED WHICH COULD RESULT IN A CRASH.

Manufacturer remedy

DEALERS WILL INSPECT THE PRESSURE WSWITCH A MODULE AND ELECTRICAL CONNECTORS AND REPLACE IF NECESSARY. OWNER NOTIFICATION BEGAN ON AUGUST 15, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FREIGHTLINER AT 1-800-547-0712.

Owner complaints

A complaint is one person's report to a federal agency. It is not a finding.

No complaints recorded for this model year.

Safety recall repairs are provided free of charge by franchised dealers, regardless of vehicle age or mileage. This page displays aggregated data for the model year. To check recall status for a specific vehicle, search its VIN at nhtsa.gov.